Notice: Refer to Machined Surface Damage Notice in the Preface section.

Preliminary Procedures

1. Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.
2. Clean the retainer assembly in cleaning solvent and air dry.
3. Remove any sealant from the sealing surface.

1

Transfer Case Rear Output Shaft Rear Bearing Retainer Assembly

Tip
Inspect for cracks, breakage, or other damage. The component must be replaced if damage is found.

2

Transfer Case Extension Bushing

Tip

3

Transfer Case Locating Pin Holes

Tip
Replace the retainer assembly if the locating pin holes are out of round or damaged.

4

Vehicle Speed Sensor Threads

Tip
Inspect the vehicle speed sensor threads for damage. Replace the retainer assembly if damage is found.

5

Transfer Case Rear Output Shaft Rear Bearing Retainer Assembly Sealing Surface

Tip
Repair small scratches or nicks with a soft stone.