GM Service Manual Online
For 1990-2009 cars only

DTC Descriptor

DTC P0461: Fuel Level Sensor Performance

Diagnostic Fault Information

Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Fuel Level Sensor Reference Voltage Circuit

P0462

--

--

P0461

Fuel Level Sensor Signal Circuit

P0462

P0463

1

P0464

P0463

P0461

Fuel Level Sensor Low Reference Circuit

--

P0463

1

P0464

P0463

P0461

1. Fuel Gage Inaccurate or Inoperative

Circuit Description

The engine control module (ECM)/powertrain control module (PCM) monitors the signal circuit of the fuel level sender in order to determine fuel level. The sender consists of a variable resistor that changes resistance based on the fuel level in the tank. The ECM/PCM monitors the voltage across the sender resistance in order to determine the fuel level. The ECM/PCM uses the signal circuit of the fuel level sender in order to calculate the total remaining fuel, in percent. The ECM/PCM sends the fuel level percent via the serial data circuit to the instrument cluster in order to control the fuel gage. The fuel level information is also used for misfire and evaporative emission (EVAP) diagnostics.

This diagnostic tests for a stuck fuel level sender signal. The ECM/PCM sets this DTC if the fuel level sender signal appears to be stuck based on a lack of signal variation expected during normal operation.

Conditions for Running the DTC

    • The ignition is ON.
    • The ECM/PCM has confirmed that the fuel tank is between 15-85 percent full.

Conditions for Setting the DTC

The ECM/PCM does not detect a change in fuel level of at least 3.0L (0.79 gal) over a distance of 320 km (200 mi).

Action Taken When the DTC Sets

    • The fuel gage defaults to empty.
    • The low fuel indicator illuminates.
    • The ECM/PCM records the operating conditions at the time the diagnostic fails. The ECM/PCM stores the failure information in the Failure Records on the scan tool.

Conditions for Clearing the DTC

    • The DTC becomes history when the conditions for setting the DTC are no longer present.
    • The history DTC clears after 40 malfunction-free warm-up cycles.
    • The ECM/PCM receives the clear code command from the scan tool.

Reference Information

Fuel Level Specifications

Fuel Level Specifications

Schematic Reference

    •  Instrument Cluster Schematics
    •  Engine Controls Schematics for the 4.2L engine
    •  Engine Controls Schematics for the 5.3L engine

Connector End View Reference

    •  Displays and Gages Connector End Views
    •  Powertrain Control Module Connector End Views
    •  Engine Control Module Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Scan Tool Data List

Circuit/System Testing

  1. Ignition OFF, remove the fuel level sender and verify that there is no obstruction interfering with the fuel level sender.
  2. If interference is present, remove the obstruction.
  3. If no interference is present, replace the fuel level sender.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Fuel Level Sensor Replacement for the 4.2L engine
    •  Fuel Level Sensor Replacement for the 5.3L engine
    •  Control Module References for the ECM/PCM replacement, setup, and programming