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New Part Availability and Service Procedure for Roof Panel

Subject:New Part Availability and Service Procedure for Roof Panel

Models:2005-2007 Buick Rainier
2005-2007 Chevrolet TrailBlazer
2005-2007 GMC Envoy
2005-2007 Saab 9-7X




Object Number: 2044633  Size: MF

The service part for left and right side Module, RF S/RL Infl Rst has been superseded to the most current production part, which has a different shaped discharge tube that creates an interference fit with earlier model vehicles (vehicles built prior to January 2007 will need this modification). The inner roof will come in contact with the inflatable restraint module tube and will not allow installation. Refer to the illustration. Follow the service procedure below for inner roof panel modification and installation above.

Service Procedure

Modify the inner roof following the procedure below.

  1. Remove the headliner following the SI procedures.
  2. Remove the roof side rail inflatable restraint module following the SI procedures.

  3. Object Number: 2044634  Size: MF
  4. Draw two lines on the inner roof panel up to the radius. Refer to the illustration above.
  5. Important: Protect the interior for the next step.

  6. Using a reciprocating hack saw, cut the inner roof panel following the lines drawn in step 3.
  7. Fold the sheet metal upward to make clearance for the inflatable restraint module.
  8. File all the edges down smooth.
  9. Apply duct tape over the cut edges.

  10. Object Number: 2044632  Size: MF
  11. Install the roof side rail inflatable restraint module following the SI procedures and check for clearance. Refer to the illustration above.
  12. Install the headliner following the SI procedures.

Warranty Information (excluding Saab U.S. Models)

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

C8853

Roof Side Rail Inflatable Restraint Module Replacement-Right Side

2.8 hrs

C8854

Roof Side Rail Inflatable Restraint Module Replacement-Left Side

2.8 hrs

Add

To cut sheet metal and bend upward

0.2 hr

Warranty Information (Saab U.S. Models)

For vehicles repaired under warranty, use:

Labor Operation

Description

Failed Object

Fault/Reason Code

Location Code

Warranty Type

Repair/Action Code

Labor Time

8507303

Roof Side Rail Inflatable Restraint Module Replacement-Left Side

85073

10

0

01 or 06

01

2.8 hrs

8507304

Roof Side Rail Inflatable Restraint Module Replacement-Right Side

85073

10

0

01 or 06

01

2.8 hrs

1002001

Associated work/diagnosis

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--

--

--

--

0.3 hr