GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Saab
🢒
2009
🢒
9-7x
🢒
Body Repair
🢒
Bolted Exterior Body Panels and Closures
🢒 Radiator Replacement
Radiator Replacement LL8
Special Tools
J 38185
Hose Clamp Pliers
Removal Procedure
Drain the coolant from the radiator. Refer to
Cooling System Draining and Filling
.
Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
.
Remove the lower radiator support shield, if equipped. Refer to
Radiator Support Shield Replacement
.
Reposition the outlet radiator hose clamp using
J 38185
from the lower radiator hose (1).
Remove the outlet radiator hose from the radiator.
Reposition the inlet radiator hose clamps (1) and remove hose (2).
Remove the transmission cooler lines from the radiator. Refer to
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
.
Lower the vehicle.
Remove the cooling fan and shroud. Refer to
Cooling Fan and Shroud Replacement
.
Remove the radiator support diagonal brace. Refer to
Radiator Support Diagonal Brace Replacement
.
Remove the coolant recovery line from the radiator.
Disconnect the radiator side panels from the shroud (1).
Remove the radiator.
Remove the bolts retaining the condenser to the radiator.
Installation Procedure
Install the condenser to the radiator.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the bolts retaining the condenser to the radiator and tighten to
28 N·m (21 lb ft)
.
Install the radiator.
Install the cooling fan and shroud (1). Refer to
Cooling Fan and Shroud Replacement
.
Raise the vehicle.
Install the outlet radiator hose (1) to the radiator.
Reposition the outlet radiator hose clamp (1) using
J 38185
.
Connect the transmission cooler lines to the radiator. Refer to
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
.
Install the lower radiator support shield, if equipped. Refer to
Radiator Support Shield Replacement
.
Lower the vehicle.
Install the coolant recovery hose to the radiator.
Install the radiator support diagonal brace. Refer to
Radiator Support Diagonal Brace Replacement
.
Fill the cooling system. Refer to
Cooling System Draining and Filling
.
Radiator Replacement LH6
Special Tools
•
J 41240
Fan Clutch Remover and Installer
•
J 38185
Hose Clamp Pliers
Removal Procedure
Drain the coolant from the radiator. Refer to
Cooling System Draining and Filling
.
Remove the lower radiator support shield, if equipped. Refer to
Radiator Support Shield Replacement
.
Remove the transmission cooler lines from the radiator. Refer to
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
for the 4L60-E/4L65-E transmission.
Reposition the outlet radiator hose clamp using
J 38185
.
Remove the outlet radiator hose (1) from the radiator.
Lower the vehicle.
Reposition the inlet radiator hose clamp (1) using
J 38185
.
Remove the inlet radiator hose from the radiator.
Remove the cooling fan and shroud. Refer to
Cooling Fan and Shroud Replacement
.
Remove the grille. Refer to
Air Inlet Grille Panel Replacement
.
Remove the upper radiator to condenser bolts.
Remove the coolant recovery line from the radiator.
Lift upward on the condenser to remove from the radiator retaining tab.
Remove the radiator.
Installation Procedure
Install the radiator.
Install the condenser to the radiator retaining tab.
Install the coolant recovery line to the radiator.
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the bolts retaining the condenser to the radiator and tighten to
28 N·m (21 lb ft)
.
Install the grille. Refer to
Air Inlet Grille Panel Replacement
.
Install the cooling fan and shroud. Refer to
Cooling Fan and Shroud Replacement
.
Install the inlet radiator hose to the radiator.
Reposition the inlet radiator hose clamp (1) using
J 38185
.
Raise the vehicle.
Install the outlet radiator hose (1) to the radiator.
Reposition the outlet radiator hose clamp (1) using
J 38185
.
Connect the transmission cooler lines to the radiator. Refer to
Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
for the 4L60-E/4L65-E transmission.
Install the lower radiator support shield, if equipped. Refer to
Radiator Support Shield Replacement
.
Lower the vehicle.
Fill the cooling system. Refer to
Cooling System Draining and Filling
.