GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0616: Starter Relay Control Circuit Low Voltage

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Control

P0616

--

P0617

--

Circuit/System Description

When the ignition switch is placed in the START position, a discrete signal is supplied to the steering column control module (SCCM) notifying it that the ignition is in the START position. The SCCM then sends a serial data message to engine control module (ECM) and the underhood electrical center (UEC), that CRANK has been requested. The UEC then supplies 12  volts to the coil side of the STARTER relay, when the ignition is in the start position. The ECM then supplies a ground to the control circuit of the starter relay. When this occurs, battery voltage is supplied through the switch of the starter relay through the closed PNP switch to the starter solenoid. On manual transmissions the clutch start switch interrupts the control circuit from the ECM to prevent the engine from cranking unless the clutch pedal is fully depressed.

Conditions for Running the DTC

    • The Ignition is in the START position.
    • The system voltage is between 9.5-18 volts.

Conditions for Setting the DTC

The ECM detects improper voltage on the control circuit of the starter relay.

Action Taken When the DTC Sets

DTC P0616 is a C type DTC.

Conditions for Clearing the DTC

DTC P0616 is a C type DTC.

Reference Information

Schematic Reference

Starting and Charging Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Starting System Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Ignition ON, verify that no power mode , clutch pedal, automatic transmission, serial data, or related UEC, SCCM , ECM DTCs are set.
  2. If other DTCs are set diagnosis those first.

Circuit/System Testing

  1. Ignition ON, verify DTC P0616 is set as current.
  2. Ignition OFF, disconnect the starter relay.
  3. Ignition ON, verify a test lamp illuminates between the relay coil supply voltage circuit terminal 86 and ground.
  4. If the test lamp did not illuminate , test the relay coil supply voltage circuit for a short to ground or an open/high resistance.
  5. Ignition OFF, connect a test lamp between the relay coil supply voltage circuit terminal 86 and the relay control circuit terminal  85.
  6. Fully depress clutch pedal on manual transmissions or PARK/Neutral on automatic transmissions.
  7. Place the ignition to the start position.
  8. The test lamp should only illuminate when the ignition is held in the start position.
  9. If the test lamp is always ON, test the control circuit for short to ground. If the circuits test normal replace the ECM.
    If the test lamp is always OFF, test the control circuit for a short to voltage or an open/ high resistance. If the circuits test normal replace the ECM.
  10. If the circuits test normal, replace the starter relay.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Relay Replacement
    •  Control Module References for ECM replacement, setup, and programming