Note:
| • | The fuel tank must be drained with a suitable, commercially-available fuel removal unit and suction hose - follow safety regulations and national legislation. The fuel tank is fitted with a refill limit float valve. This is located on the filler
neck in the fuel tank. To prevent damaging the refill limit float valve, a suitable suction hose must be used. |
| • | In the presence of fuel vapors or escaping fuel - observe safety regulations and national legislation. Store drained fuel in a suitable, sealable container. |
| • | The electric fuel pump is a fixed component of the fuel tank fuel pump module and therefore cannot be replaced individually. If in need of service, the entire fuel tank fuel pump module must be replaced. |
Removal Procedure
Warning: Refer to Gasoline/Gasoline Vapors Warning in the Preface section.
Warning: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket when reinstalling the fuel sender assembly.
- Remove the fuel tank. Refer to
Fuel Tank Replacement.
Note: Do not pull on the shaft of the fuel tank sensor.
- Remove the fuel tank sensor (1).
| • | Release the 2 retainers (3). |
| • | Carefully pull from the guide upward. |
| | Note:
| • | The wire connectors are to be pulled out carefully for disassembling of the connection wires. |
| • | The cable connectors is to be depressed by a blunt rod-shaped article. |
|
| • | Disconnect the 2 wires. |
| | Depress the 2 snap-on tongue (arrows) of the cable connectors. |
- Remove the fuel tank pressure sensor (1).
Carefully pull upward from the fuel tank fuel pump module cover.
- Remove the wiring harness of the fuel pump.
| • | Remove the wiring harness plug of the fuel pump (1). |
| • | Remove the 2 ground cables (3). |
| • | Remove the wiring harness plug of the fuel tank fuel pump module (3). |
| | Release the 2 retainers and pull upward (arrows) from the fuel tank fuel pump module cover. |
Installation Procedure
- Install the wiring harness to the fuel pump.
| • | Install the new gasket. |
| • | Install the wiring harness plug to the fuel tank fuel pump module (3). |
| | Note: The 2 retainers must be locked.
|
| • | Pull downward to fuel tank fuel pump module cover. |
| • | Connect the 2 ground cables. |
| • | Connect the wiring harness plug to the fuel pump. |
- Install the fuel tank pressure sensor.
| • | Install the new gasket. |
| • | Carefully pull downward to the fuel tank fuel pump module cover. |
Note: Do not pull on the shaft of fuel tank sensor.
- Install the fuel tank sensor.
| • | Carefully pull in guide downward. |
| | Note: The wire connectors are to be pulled in carefully for disassembling of the connection wires.
|
- Install the fuel tank. Refer to
Fuel Tank Replacement.
