GM Service Manual Online
For 1990-2009 cars only

Special Tools

    • J 36346 /KM-327 Fascia Retainer Remover
    • KM-298 Remover

Removal Procedure


    Object Number: 1941466  Size: LH
  1. Remove the door check link (2) from the center pillar.
  2. Remove the bolt.

  3. Disconnect the door wiring harness plug (3).
  4. • Push in the wiring harness plug quick-release fastener.
    • Disconnect the wiring harness plug.
  5. Remove the door hinge plugs.
  6. Remove the 2 plugs with J 36346 /KM-327.

    Note: Protect the edges of the rear door with adhesive tape to avoid damaging the paint.

  7. Remove the door.
  8. Remove the 2 door hinge tension sleeves (1) with KM-298 .

Installation Procedure

    Note: Observe protective wax corrosion protection measures.

  1. When replacing the rear door, transfer the attaching parts.
  2. Note: Protect the edges of the rear door with adhesive tape to avoid damaging the paint.

  3. Install the door.
  4. Install the 2 door hinge tension sleeves.

  5. Install the 4 door hinge plugs.
  6. Connect the door wiring harness plug.
  7. Caution: Refer to Fastener Caution in the Preface section.

    Note: Use screw locking compound when inserting bolt.

  8. Install the door check link to the center pillar.
  9. Tighten
    Tighten bolt 20 N·m (15 lb ft).


    Object Number: 1941099  Size: LF
  10. Adjust the door to fit.
  11. • (I) 4.0+/-1.0 mm (0.16+/-0.04 in)
    • (II) 5.0+/-1.0 mm (0.20+/-0.04 in)
    • (III) 5.0+/-1.0 mm (0.20+/-0.04 in)
    • (IV) 4.1+/-1.0 mm (0.16+/-0.04 in)
    • (V) 3.8+/-0.8 mm (0.15+/-0.03 in)
    • (VI) 3.8+/-0.8 mm (0.15+/-0.03 in)
    • (VII) 3.8+/-0.8 mm (0.15+/-0.03 in)
    • (VIII) 4.5+/-1.0 mm (0.18+/-0.04 in)
    • (IX) 4.5+/-1.0 mm (0.18+/-0.04 in)
    • (X) 3.8+/-0.8 mm (0.15+/-0.03 in)