GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2003 🢒 ION 🢒 Restraints 🢒 SIR 🢒 DTC B0064, B0065, or B0066

Object Number: 891989 Size: MF
SIR Component Views
DLC, Frontal Impact, Ground, Indicator, and Power

Circuit Description

The driver seat belt pretensioner deployment loop consists of a seat belt pretensioner-LF and the seat belt pretensioner-LF high and low circuits. A shorting bar used within the seat belt pretensioner connector shorts together both the seat belt pretensioner high and low circuits when the connector is disconnected. This will help to prevent unwanted deployment of the pretensioner during servicing. During a frontal crash of sufficient force the inflatable restraint sensing and diagnostic module (SDM) will allow current to flow through the deployment loop in order to deploy the seat belt pretensioner. The SDM performs continuous diagnostic tests on the deployment loops to check for proper circuit continuity and for shorts to ground or voltage. If a malfunction is detected, a diagnostic trouble code (DTC) will be stored in memory.

Conditions for Running the DTC

Ignition 1 voltage is within the normal operating voltage range.

Conditions for Setting the DTC
    • DTC B0064 will set when the seat belt pretensioner-LFdeployment loop resistance is less than 1.3 ohms for 500 milliseconds.
    • DTC B0065 will set when one of the following conditions occurs:
       - Seat belt pretensioner-LF high circuit is less than 2.4 volts and the seat belt pretensioner-LF deployment loop is more than 6 ohms for 500 milliseconds.
       - Seat belt pretensioner-LF deployment loop resistance is more than 4.8 ohms for 500 milliseconds.
    • DTC B0066 will set when one of the following conditions occur:
       - Seat belt pretensioner-LF high or low circuits is short to ground or short to voltage for 500 milliseconds.
       - Seat belt pretensioner-LF high circuit is less than 2.4 volts and seat belt pretensioner-LF deployment loop resistance is less than6 ohms for 500 milliseconds.

Action Taken When the DTC Sets

The SDM commands the AIR BAG indicator ON via Class 2 serial data.

Conditions for Clearing the DTC
    • The condition responsible for setting the DTC no longer exists and the scan tool Clear DTCs function is used.
    • A history DTC will clear once 255 malfunction free ignition cycleshave occurred.

Diagnostic Aids

The following are possible causes of the malfunction:

    • A short between the seat belt pretensioner-LF high and low circuits.
    • An open or a high resistance in the seat belt pretensioner-LF high or low circuits.
    • A short to ground or a short to voltage in the seat belt pretensioner-LF high or low circuits.
    • The seat belt pretensioner-LF connector
    • The SDM connector
    • A malfunctioning seat belt pretensioner
    • A malfunctioning SDM

Thoroughly inspect the wiring and the connectors. An incomplete inspection of the wiring and the connectors may result in a misdiagnosis, causing a part replacement with the reappearance of the malfunction. If an intermittent malfunction exists, refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.

Test Description

The number(s) below refer to the step number(s) on the diagnostic table.

  1. Tests to see if the malfunction is caused by the seat belt pretensioner-LF.

    2.

  2. Tests to see what DTCs are present. If DTC B0064 is present, test for a short between the seat belt pretensioner-LF high and low circuits. If DTC B0065 is present, test the seat belt pretensioner-LF high and low circuits for an open and for high resistance. If DTC B0066 is present, test the seat belt pretensioner-LF high and low circuits for a short to ground and for a short to voltage.

Step

Action

Yes

No

Connector End View Reference: SIR Connector End Views

1

Did you perform the Diagnostic System Check - SIR?

Go to Step 2

Go to Diagnostic System Check - SIR

2
  1. Turn OFF the ignition.
  2. Disconnect the seat belt pretensioner-LF connector. Refer to Seat Belt Retractor Pretensioner Replacement - Front .
  3. Inspect the component and harness sides of the connector for the seat belt pretensioner for damage or corrosion that may cause the malfunction. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Does the connector exhibit any signs of damage or corrosion?

Go to Step 3

Go to Step 4

3
  1. If the component side of the seat belt pretensioner-LF connector is damaged, the seat belt pretensioner must be replaced. Refer to Seat Belt Retractor Pretensioner Replacement - Front .
  2. If the wiring harness side of the seat belt pretensioner connectoris damaged, replace the harness side of the connector. Refer to Connector Repairs in Wiring Systems.

Did you complete the repair?

Go to Step 9

--

4

    Important: If scan tool display multiple codes diagnose the open code first.

  1. Use J 38715-30A adapter for the Sedan or SA 9409Z-99P adapter for the Coupe to connect the SA9409Z-A SIR Driver/Passenger Load Tool to the harness side of the seat belt pretensioner-LF connector. Use the PASSENGER INFLATOR connectors.
  2. Turn ON the ignition, with the engine OFF.
  3. With the scan tool, request the SIR DTC display.

Does the scan tool indicate that DTC B0064, B0065, or B0066 are current?

Go to Step 5

Go to Step 7

5
  1. Turn OFF the ignition.
  2. Disconnect and remove both the SA9409Z-A and adapter.
  3. Disconnect the inflatable restraint sensing and diagnostic module (SDM) connector. Refer to Inflatable Restraint Sensing and Diagnostic Module Replacement .
  4. Inspect the SDM connector for damage or corrosion that may cause a malfunction in the seat belt pretensioner-LF high and/or low circuits. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

Go to Step 9

Go to Step 6

6

  1. If DTC B0064 is present, test for a short between the seat belt pretensioner-LF high and low circuits.
  2. If DTC B0065 is present, test the seat belt pretensioner-LF high and low circuits for an open and for high resistance.
  3. If DTC B0066 is present, test the seat belt pretensioner-LF high and low circuits for a short to ground and for a short to voltage.
  4. All the above conditions refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

Go to Step 9

Go to Step 8

7
  1. Turn OFF the ignition.
  2. Replace the seat belt pretensioner-LF. Refer to Seat Belt Retractor Pretensioner Replacement - Front .

Did you complete the replacement?

Go to Step 9

--

8
  1. Turn OFF the ignition.
  2. Replace the SDM. Refer to Inflatable Restraint Sensing and Diagnostic Module Replacement .

Did you complete the replacement?

Go to Step 9

--

9
  1. Connect all SIR components.
  2. Turn ON the ignition, with the engine OFF.
  3. Use the scan tool in order to clear the DTCs.
  4. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text.

Does the DTC reset?

Go to Step 2

System OK