Removal Procedure
This assembly is available as part of the rear side rail underbody assembly.
If only the inner rocker panel extension is required, remove the extension from the
complete assembly before installation.
Caution: Refer to Approved Equipment for Collision Repair Caution in the Preface section.
- Disable the SIR system. Refer to
SIR Disabling and Enabling
in SIR.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove all related panels and components.
- Repair as much of the damaged area as possible. Refer to
Dimensions - Body
.
- Remove the sealers and anti-corrosion materials from the repair area,
as necessary. Refer to
Anti-Corrosion Treatment and Repair
in Paint and Coatings.
Important: Note the number and location of the factory welds for installation of the inner
rocker panel extension.
- Locate and drill out all the necessary factory welds.
- Remove the inner rocker panel extension.
Installation Procedure
Important: If the location of the original plug weld holes can not be determined, space
the plug weld holes every 40 mm (1 1/2 in) apart.
- Drill 8-mm (5/16-in) plug weld holes in the service part as necessary in the
corresponding locations noted on the original panel.
- Prepare all mating surfaces for welding as necessary.
- Apply 3M® Weld-Thru Coating P/N 05916 or equivalent to all mating
surfaces.
- Position the inner rocker panel extension.
- Plug weld accordingly.
- Clean and prepare all of the welded surfaces.
- Install all of the related panels and components.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to
Anti-Corrosion Treatment and Repair
in Paint and Coatings.
- Paint the repaired area. Refer to
Basecoat/Clearcoat Paint Systems
in Paint and Coatings.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Enable the SIR system. Refer to
SIR Disabling and Enabling
in SIR.