GM Service Manual Online
For 1990-2009 cars only

Radiator Air Side Baffle and Deflector Replacement 2.2L (L61), 2.4L (LE5)

Removal Procedure


    Object Number: 877658  Size: SH
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the condenser bolts.

  3. Object Number: 877659  Size: SH

    Important: You are not required to discharge the A/C System.

  4. Slide the condenser down to disengage the upper mounting tabs from the radiator. Position the condenser away from the radiator and support the condenser.

  5. Object Number: 877650  Size: SH
  6. Remove the right and left radiator side baffles.

Installation Procedure


    Object Number: 877650  Size: SH
  1. Install the right and left radiator side baffles.

  2. Object Number: 877659  Size: SH
  3. Slide the condenser up to engage the upper mounting tabs into the radiator.
  4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 877658  Size: SH
  5. Install the condenser bolts.
  6. Tighten
    Tighten the bolts to 10 N·m (88 lb in).

  7. Lower the vehicle.

Radiator Air Side Baffle and Deflector Replacement 2.0L (LSJ)

Removal Procedure


    Object Number: 877658  Size: SH
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  2. Remove the condenser bolts.

  3. Object Number: 1413270  Size: SH
  4. Remove the lower air dam.

  5. Object Number: 1402993  Size: SH
  6. Reposition the condenser to allow access to the charge air cooler.

  7. Object Number: 1402991  Size: SH
  8. Remove the bolts from the charge air cooler brackets.

  9. Object Number: 877659  Size: SH

    Important: You are not required to discharge the A/C System.

  10. Slide the condenser down to disengage the upper mounting tabs from the radiator. Position the condenser and the charge air cooler away from the radiator and the support.

  11. Object Number: 877650  Size: SH
  12. Remove the right and left radiator side baffles.

Installation Procedure


    Object Number: 877650  Size: SH
  1. Install the right and left radiator side baffles.

  2. Object Number: 1402991  Size: SH
  3. Install the charge air cooler.
  4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1402993  Size: SH
  5. Install the bolts to the charge air cooler.
  6. Tighten
    Tighten the bolts to 10 N·m (88 lb in).


    Object Number: 877659  Size: SH
  7. Slide the condenser up to engage the upper mounting tabs into the radiator.

  8. Object Number: 877658  Size: SH
  9. Install the condenser bolts.
  10. Tighten
    Tighten the bolts to 10 N·m (88 lb in).


    Object Number: 1413270  Size: SH
  11. Install the air dam.
  12. Lower the vehicle.