Tools Required
• | J 7079-2
Universal
Driver Handle - Non-Threaded |
• | J 8092
Universal
Driver Handle - 3/4 in - 10 |
• | J 23907
Slide
Hammer with Bearing Adapter/(SA9133T)/(SA9133T-1)/(SA9133T-2) |
• | J 44377
Input
Shaft Anti-Rotation Tool |
• | J 44380
Differential
Bearing Race Puller |
• | J 44381
Shifter
Bearing/Input and Output Bearing Remover |
• | J 44382
Countershaft
Needle Bearing Puller |
• | J 44385
Differential
Bearing Race and Seal Installer |
- Remove the transmission filler cap.
- Remove the transmission drain plug and drain the fluid.
- Remove the shift cable bracket (4), the spacers (2),
the isolators (3) and the bolt (1).
- Remove the vehicle speed sensor and bolt.
- Position the transmission, with the transaxle case side facing up,
on a bench.
- Remove the 7 bolts from the transaxle case side of the
housing.
- Turn the transmission
over.
Notice: Puncture the seal in the center to prevent damage to the transmission.
- Remove the intermediate shaft seal using a suitable tool.
Discard the seal.
- Remove the plastic oil guide from the intermediate shaft using a suitable
tool. Discard the oil guide.
- Turn the transmission so the shifter is on top.
- Shift the transmission into any gear.
- Hold the input shaft with
J 44377
.
- Remove the bolt from the intermediate shaft.
- Remove the actuator and
tube bolts.
- Remove the actuator and tube.
- Inspect the input shaft seal for cuts, nicks, and damage. If damaged,
replace the actuator.
- Shift the transmission into neutral.
- Remove the shifter guide bolt.
- Remove the 5 shifter
retaining bolts.
- Remove the shifter.
- Remove the rear cover
bolts.
- Remove the rear cover.
- Remove the oil guide.
- Shift the transmission into 4th and 5th gear using a screwdriver in
an upward direction.
- Remove the 2 shaft bolts while holding the transmission
into 4th and 5th gear with a screwdriver in an upward direction.
- Turn the transmission
over and remove the remainder of the transmission housing bolts from the
clutch housing side.
Important: In line with the intermediate shaft, use two suitable tools to assist
in the case separation.
- Remove the clutch housing from the transaxle case.
- Remove the roller bearing
from the output shaft.
- Remove the differential
from the transaxle case.
- Remove the magnet from the transaxle case.
- Slide outward and unhook the shift rod from the shift fork.
- Remove the oil tube from the transaxle case.
Important: Ensure all of the shafts are in the proper slots on the holding fixture.
- Install the
J 44375
onto the gear shafts and the shift forks.
- Turn the transaxle case over on the
J 44375
.
- Remove the reverse lamp
switch.
Important: Alternate the tightening of the jack screws on the
J 44376
to ensure proper removal of the transaxle
case.
- Remove the transaxle case from the shafts using the J 44376-1,
J 44376-2, and J 44376-3.
- Remove the intermediate
shaft and shift fork from the input shaft, the output shaft, and the
J 44375
.
- Remove the remaining gear
assemblies from the holding fixtures.
- Remove the shift forks from the gear assemblies.
- Using the
J 44380
(2) and the
J 23907
(SA9133T)/(SA9133T-1) (1),
remove the differential bearing outer race from the clutch housing. Discard
the race.
- Remove the differential
output shaft seal from the clutch housing. Discard the seal.
- Remove the output shaft
bearing race and bolts from the clutch housing using the
J 23907
/(SA9133T)/(SA9133T-1) (1)
and the
J 44380
(2).
- Remove the input shaft
bearing from the clutch housing using the
J 44381
and
J 7079-2
.
- Remove the snap ring from
the counter shaft bearing.
- Remove the counter shaft bearing from the clutch housing using
the
J 44381
(2)
and the
J 7079-2
(1).
- Remove the differential
bearing outer race from the transmission housing using the
J 44380
(2) and the
J 23907
/(SA9133T)/(SA9133T-1) (1).
Discard the race.
- Remove the differential
output shaft seal from the transmission housing. Discard the seal.
- Remove the bolt (1),
lever (3) and spring (2) from the transmission housing, if
equipped.
- Remove the shifter bearing
from the transmission housing using the
J 44381
(1) and the
J 7079-2
(2).
- Remove the intermediate
shaft needle bearing from the transmission housing using the
J 44382
(2) and the
J 23907
/(SA9133T)/(SA9133T-2) (1).
- Remove the shift rod bushing
and the shift rod from the transmission housing.
- Remove the snap ring and
the input shaft bearing from the transmission housing using the
J 44385
(2) and the
J 8092
(1). Discard the snap ring.
- Remove the snap ring and the output shaft bearing from the transmission
housing using the
J 44385
(2) and the
J 8092
(1). Discard the snap ring.