GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2004 🢒 ION 🢒 Transmission/Transaxle 🢒 Automatic Transaxle - AF23-5 🢒 Case Cover Assembly Disassemble

    Object Number: 749592 Size: SH
  1. Remove the 4, 4-5 clutch apply pipe bolts/screws (611) and the 2, 4-5 clutch apply pipe retainers (610) from the transmission case cover.

    2. Object Number: 749593 Size: SH

    Important: Do not damage the 4-5 clutch apply pipe or the transmission case cover.

  2. Remove the 4-5 clutch apply pipe (609).

    3. Object Number: 749803 Size: SH
  3. Remove the forward/direct clutch housing thrust bearing race (628) from the transmission case cover.
  4. Remove the 3 forward clutch housing fluid seal rings (607) from the transmission case cover.

    5. Object Number: 749596 Size: SH
  5. Remove the 2 forward clutch accumulator cover bolts/screws (617) and the forward clutch accumulator cover (616).
  6. Remove the following components from the forward clutch accumulator cover:
    7. • The forward clutch accumulator piston (612)
    • The forward clutch accumulator piston fluid seal ring (613)
    • The forward clutch accumulator piston spring (614)
    • The forward clutch accumulator cover seal (615)