GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value

Yes

No

DEFINITION: The high and low side pressures may be normal or slightly less than normal.

    • Air Delivery Concern
    • Slight Refrigerant Under Charge
    • Refrigerant Contamination

1

Were you sent here from the A/C System Performance Test?

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Go to Step 2

Go to Air Conditioning (A/C) System Performance Test

2

Refer to the panel air outlet temperatures recorded during the A/C system performance test.

Does the discharge air temperature between the right and left center panel outlets vary by more than 4°C (5°F)?

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Go to Step 7

Go to Step 3

3

Did the customer mention that the A/C system output temperatures are good at first, but then turn warm during extended drives?

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Go to Step 4

Go to Step 5

4

Increase engine speed to 2,000 RPM.

During extended operation of the A/C system, does the low side pressure decrease, possibly accompanied by heavy frost on the liquid line between the expansion device and the evaporator?

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Go to Air Conditioning (A/C) Diagnostics - Pressure Zone D

Go to Step 5

5

Refer to the pressures recorded during the A/C system performance test.

Inspect for the following conditions:

Caution: Refer to Moving Parts and Hot Surfaces Caution in the Preface section.

    • The high side pressure is slightly greater than the specified pressure ranges but still within Zone A on the A/C Pressure-Zone Classification Chart in the A/C System Performance Test. Refer to Air Conditioning (A/C) System Performance Test .
    • The discharge line is hot.
    • The suction line is cool.

Do the listed conditions exist?

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Go to Step 7

Go to Step 6

6

Refer to the pressures recorded during the A/C system performance test.

Inspect for the following conditions:

    • The low side pressure is slightly lower than the specified pressure ranges but still within Zone A on the A/C Pressure-Zone Classification Chart in the A/C System Performance Test. Refer to Air Conditioning (A/C) System Performance Test .
    • The discharge line is warm-to-hot.
    • The suction line is cool-to-warm.

Do the listed conditions exist?

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Go to Step 8

Go to Too Hot in Vehicle

7

The A/C system may be undercharged.

  1. Leak test A/C system. Refer to Leak Testing .
  2. Recharge the A/C system to specifications. Refer to Refrigerant Recovery and Recharging .

Is the repair complete?

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Go to Step 14

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8

The A/C system may be contaminated.

View the J 43600 ACR 2000 information screen for detection of foreign gases in the A/C system.

Do foreign gases exist?

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Go to Step 9

Go to Step 10

9

  1. Evacuate the A/C system to a scavenging tank. Refer to Refrigerant Recovery and Recharging .
  2. Recharge the A/C system to specifications.

Is the repair complete?

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Go to Step 14

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10

The A/C system may contain too much moisture or air.

  1. Evacuate and recharge the A/C system to specifications. Refer to Refrigerant Recovery and Recharging .
  2. Operate the A/C system and inspect the panel outlet air temperatures. Refer to Air Conditioning (A/C) System Performance Test .

Are the panel outlet temperatures within the specified ranges of the A/C Performance Test Table?

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Go to Step 15

Go to Step 11

11

The A/C system may contain too much refrigerant oil.

    Important: Operate the A/C system on low, in order to enhance oil flow to the high side of the system.

  1. Operate the A/C system with the engine at idle speed and the blower speed on low for approximately 15 minutes.
  2. Recover the refrigerant from the A/C system. Refer to Refrigerant Recovery and Recharging .
  3. Measure the oil recovered by the J 43600 .
  4. Was the amount greater than the specified value?

60 ml (2 oz)

Go to Step 12

Go to Step 13

12

Recharge the A/C system but do not add the amount of oil recovered by the J 43600 . Refer to Refrigerant Recovery and Recharging .

Are the repairs complete?

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Go to Step 14

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13

Recharge the A/C system but do not add the amount of oil recovered by the J 43600 . Refer to Refrigerant Recovery and Recharging .

Are the repairs complete?

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Go to Step 14

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14

  1. Record the low and high side pressures and the I/P panel outlet air temperature.
  2. Compare the panel outlet temperatures to those listed in the A/C System Performance Chart. Refer to Air Conditioning (A/C) System Performance Test .

Are the high and low side pressures and I/P panel outlet temperatures within specifications?

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Go to Step 15

Go to Air Conditioning (A/C) System Performance Test

15

Operate the system in order to verify the repair.

Did you find and correct the condition?

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System OK

Go to Symptoms - HVAC Systems - Manual