GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2005 🢒 ION 🢒 Body 🢒 Interior Trim 🢒 Front Door Frame Applique Replacement

Removal Procedure

    Object Number: 866039 Size: SH
  1. Remove the screws from the door applique.
  2. Slide the applique rearward to disengage the applique from the door frame.
  3. Remove the applique from the door.

Installation Procedure

    Object Number: 866039 Size: SH
  1. Position the applique to the door frame.
  2. Press and seat the applique into the door frame.

    3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the screws into the door applique.

    4. Tighten
    Tighten the door applique screws to 2 N·m (18 lb in).