GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2006 🢒 ION 🢒 Engine 🢒 Engine Mechanical - 2.0L 🢒 Fuel Hose/Pipes Replacement - Engine Compartment

Removal Procedure
  1. Remove the engine cover.
  2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief .
  3. Disconnect the engine fuel feed pipe from the chassis fuel flex hose. Refer to Metal Collar Quick Connect Fitting Service .

    4. Object Number: 1387192 Size: SH
  4. Use a back up wrench on the fuel rail and disconnect the fuel feed pipe.

    5. Object Number: 1389385 Size: SH
  5. Remove the fuel feed pipe fastener located on the engine.
  6. Remove the engine fuel feed pipe.

Installation Procedure

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1387192 Size: SH
  1. Install the fuel feed pipe to the fuel rail.

    2. Tighten
    Using a backup wrench on the fuel rail tighten the fuel feed pipe to 14 N·m (10 lb ft).

  2. Install the engine fuel feed pipe fastener located on the engine.

    3. Tighten
    Tighten the fuel feed pipe fastener to 10 N·m (89 lb in).

  3. Connect the engine fuel feed pipe to the chassis fuel flex hose. Refer to Metal Collar Quick Connect Fitting Service .
  4. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  5. Inspect for leaks using the following procedure:
    6. 5.1.  With the engine OFF, turn ON the ignition for 2 seconds.
    5.2. Inspect for fuel leaks.
    5.3. Turn the ignition OFF.
    5.4.  With the engine OFF, turn ON the ignition for 2 seconds.
    5.5. Inspect for fuel leaks.
    5.6. Turn the ignition OFF.
  6. Install the engine cover and nuts.

    7. Tighten
    Tighten the nuts to 10 N·m (89 lb in).