GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2000 🢒 L100/L200/LW200 🢒 Transmission/Transaxle 🢒 Clutch 🢒 Clutch Pedal Replacement

Removal Procedure

    Object Number: 896490 Size: SH
  1. Remove the left lower I/P closeout panel (hush panel) push pins.
  2. Remove the left lower I/P closeout panel (hush panel) from the vehicle.

    3. Object Number: 897100 Size: SH
  3. Remove the HVAC duct push pin and remove the duct from the vehicle.

    4. Object Number: 891977 Size: SH
  4. Remove the wire harness channel from the clutch pedal bracket.

    5. Object Number: 892027 Size: SH
  5. Disconnect the clutch start switch electrical connector.

    6. Object Number: 892026 Size: SH
  6. Remove the clutch start switch.
  7. Insert the feeler gage between the switch and clutch pedal bracket to release the switch locking tab.

    8. Object Number: 892026 Size: SH
  8. Slide the switch downward to remove from bracket.

    9. Object Number: 892029 Size: SH
  9. Disconnect the clutch cruise switch electrical connector.

    10. Object Number: 892223 Size: SH
  10. Remove the clutch cruise switch.
    11. 10.1. Slide out the red locking collar.
    10.2. Depress the side tabs and remove the switch.

    Object Number: 892338 Size: SH
  11. Remove the clutch master cylinder push rod from the clutch pedal.

    12. Object Number: 886316 Size: SH
  12. If the vehicle is equipped, remove the stereo amplifier fasteners from the I/P beam and slide the amplifier out of the way.

    13. Object Number: 891981 Size: SH
  13. Remove the clutch pedal bracket to the I/P beam fasteners.

    14. Object Number: 891988 Size: SH
  14. Remove the clutch pedal bracket to the front of the dash nuts. These nuts are accessible from under the hood.
  15. Remove the clutch pedal assembly.

Installation Procedure

    Object Number: 891988 Size: SH
  1. Position the pedal in the vehicle.

    2. Notice: Refer to Fastener Notice in the Preface section.

  2. Install the clutch pedal assembly to front of dash fasteners.

    3. Tighten
    Tighten the clutch pedal assembly-to-front of dash nuts to 20 N·m (15 lb ft).


    Object Number: 891981 Size: SH
  3. Install the clutch pedal bracket to I/P beam fasteners.

    4. Tighten
    Tighten the clutch pedal bracket-to-I/P beam fasteners to 20 N·m (15 lb ft).


    Object Number: 886316 Size: SH
  4. If the vehicle is equipped, install the radio amplifier.

    5. Tighten
    Tighten the radio amplifier retaining fasteners to 10 N·m (89 lb in).


    Object Number: 892026 Size: SH
  5. Install the clutch start switch.
  6. Insert the tabs of the switch in the bracket and slide the switch upward until the locking tab engages.

    7. Object Number: 892223 Size: SH
  7. Install the clutch cruise switch.
    8. 7.1. Pull out the red locking collar.
    7.2. Depress the sides and install the switch.
    7.3. Slide the red locking collar back into the lock position.
  8. Connect the clutch cruise switch and clutch start switch electrical connectors.

    9. Object Number: 892338 Size: SH
  9. Install the clutch master cylinder push rod to clutch pedal.

    10. Object Number: 891977 Size: SH
  10. Install the wire harness channel.

    11. Object Number: 897100 Size: SH
  11. Install the HVAC duct work.

    12. Object Number: 896490 Size: SH
  12. Install the left lower I/P closeout panel (hush panel).