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Wind Whistle Noise at Driver and/or Passenger Front Door Glass Area(s) From Outside Rear View Mirror(s)

Subject:Wind Whistle Noise at Driver and/or Passenger Front Door Glass Area(s) From Outside Rear View Mirror(s) (Remove and Discard Gasket Between Mirror Housing and Mirror Mounting Panel)

Models:2000 Saturn L-Series Sedans and Wagons



Condition

Some customers may comment of a wind whistle noise at driver and/or passenger front door glass area(s) when driving their vehicle at road speed. The noise may be louder with window down.

Cause

This condition may be caused by the plastic gasket between outside rearview mirror housing and mirror mounting panel fluttering die to air flow around mirror.

Correction

Remove and discard gasket between mirror housing and mirror mounting panel.

Refer to procedure in this bulletin to diagnose and repair condition.

Procedure


    Object Number: 885960  Size: SH
  1. Test drive vehicle with left and right windows lowered one at a time to duplicate and verify wind whistle concern.
  2. Cover exposed seam between suspected mirror housing and mirror mounting panel at location (A) with masking tape and test drive vehicle.
  3. • If wind whistle noise is eliminated with masking tape installed, continue to step 3.
    • If wind whistle noise is not eliminated with masking tape installed, refer to "Windnoise Diagnosis and Repair" in the Windnoise/Waterleaks/Appearande section of the 2000 L-Series Body Electrical Volume I Service Manual.

    Object Number: 896479  Size: SH
  4. Remove mirror trim panel by pulling out at top.

  5. Object Number: 880065  Size: SH
  6. Remove mirror attachment nuts and remove mirror from door structure.
  7. Manual mirror shown. Power mirror similar.


    Object Number: 885959  Size: SH
  8. Remove foam from back of mirror mounting panel.
  9. Remove screws securing mirror housing to mirror mounting panel and separate components.

  10. Object Number: 885957  Size: SH
  11. Remove plastic gasket at location (A) and discard.

  12. Object Number: 885959  Size: SH
  13. Assemble mirror housing to mirror mounting panel and install screws.
  14. Tighten
    Tighten the screws to 3 N·m (27 lb in).

  15. Install foam to back of mirror mounting panel.
  16. Install mirror and attachment nuts to door structure.
  17. Tighten
    Tighten the nuts to 10 N·m (89 lb in).

  18. Manual mirror shown. Power mirror similar.

  19. Object Number: 896479  Size: SH
  20. Install mirror trim panel by positioning lower tabs behind door trim panel and snapping into place.
  21. Test drive vehicle to verify repair.

CLAIM INFORMATION

To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System as follows:

Case Type

Description

Labor Operation Code

Time

VW

Remove and Discard Gasket between Mirror and Mirror Mounting Panel

Z4063

0.6hrs

ADD

A: Remove and Discard Gasket between Second Mirror and Mirror Mounting Panel

INC: Time to test drive vehicle before and after repair.

0.2 hrs