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Makes 🢒 Saturn 🢒 2000 🢒 L100/L200/LW200 🢒 Bulletins 🢒 SDM Connector Does Not Mate With Replacement SDM

SDM Connector Does Not Mate With Replacement SDM

Subject:Sensing and Diagnostic Module (SDM) Connector Does Not Mate With Replacement SDM -- Replace Terminal Retainer and Reprogram Body Control Module (BCM)

Models:All 2000 Saturn L-Series Vehicles


Condition:

Replacement SDM will not mate with the instrument panel harness connector due to a change in configuration of the terminal retainer.

Cause:

This condition is caused by the replacement SDM terminal retainer having a different configuration than the original terminal retainer.

Correction:

Replace the SDM body harness terminal retainer and reprogram the BCM.

Service Procedure:

Caution: Be careful when you handle a sensing and diagnostic module (SDM). Do not strike or jolt the SDM before applying power to the SDM:

   • Remove any dirt, grease, etc. from the mounting surface.
   • Position the SDM horizontally on the mounting surface.
   • Tighten all the SDM fasteners and SDM bracket fasteners to the specified torque value.
Failure to follow the correct procedures could cause air bag deployment, personal injury, or unnecessary SIR system repairs.

Notice: If sensing and diagnostic module (SDM) is dropped or shows any sign of damage, it must be replaced.

Notice: Prior to removing sensing and diagnostic module (SDM), the ignition key must be in the OFF position.

Notice: Do not open the sensing and diagnostic module (SDM) case for any reason. Touching the connector pins or soldered components may cause electrostatic discharge damage. Repair of a faulty SDM is by replacement only.

  1. Disable the SIR system. Refer to SIR Disable/Enable procedure in the General Information Section of the 2000/2001 Restraints Service Manual.
  2. Remove the rear console screws.
  3. Remove the front console screws.
  4. Lift up at the rear of the console and remove the console.

    5. Object Number: 862778 Size: SH
  5. Remove the connector position assurance (CPA) retainers and disconnect the wire harness.
  6. Remove the retaining nuts and remove the SDM.

    7. Object Number: 890417 Size: SH
  7. Remove the SDM terminal retainer from the instrument panel harness connector with a pocket screwdriver.

    8. Object Number: 890425 Size: SH
  8. Install new SDM terminal retainer P/N 15393727.
  9. Install the SDM to the vehicle.
  10. Install the SDM retaining nuts.

    11. Tighten:
    Tighten the SDM retaining nuts to 10 N·m (89 lb in).

  11. Connect the wire harness and install the CPA retainers.
  12. Install the console to the vehicle.
  13. Install the console screws.

    14. Tighten:
    Tighten the console screws to 1.2 N·m (11 lb in).

  14. Enable the SIR system. Refer to SIR Disable/Enable procedure in the General Information Section of the 2000/2001 Restraints Service Manual.

    15. Important: Once the replacement SDM has been installed it is necessary to reprogram the BCM in order for the BCM to recognize the part number of the replacement SDM. Refer to BCM Programming in the Service Programming System section of the Service Stall System (SSS)/Tech 2 User Guide.

Parts Requirements:

Part Number

Description

15393727

SDM Terminal Retainer