Subject: | Engine Hesitation Under Heavy Acceleration (Inspect Fuel Return Hose and Jet Valve Fitting on Fuel Pump Housing and Repair as Necessary) |
Models: | 2000 Saturn L-Series vehicles |
Some customers may comment about an engine hesitation under heavy acceleration or after turning a corner. This condition will be more noticeable with lower levels of fuel in the fuel tank (1/4 tank or less). This condition may also accompanied by DTCs P0136 and/or P0156 on V6 (L81) equipped vehicles, or P0137 on 4 cyl. (L61) equipped vehicles.
The hesitation may be caused by a drop in fuel pressure due to malfunctioning jet valve on the fuel pump housing, or a faulty fuel pump assembly.
• | If DTCs P0136 or P0156 are present on V6 (L81) equipped vehicles, or if P0137 is present on 4 cyl. (L61) equipped vehicles, refer to the applicable DTC flow chart in the appropriate 2000 L-Series engine service manual. If the DTC flow chart followed indicates an intermittent problem, continue to step 2. |
• | If no DTCs are present, continue to step 2. |
Important: Use the 90 degree adapter (SA9403E), supplied with gauge bar set, when connecting to the fuel system pressure test port. |
L81 (V6) ENGINE
Important: It may be necessary to drain some fuel from fuel tank since condition is most noticeable when fuel tank is less than 1/4 full.
• | If fuel system pressure remains above 269 kPa (39 psi) when hesitation occurs, problem is not related to the fuel system. Refer to "Symptom Definitions/Possible Causes" in the Engine/Emission Controls section of the appropriate 2000 L-Series engine service manual. |
• | If fuel system pressure drops below 269 kPa (39 psi) when hesitation occurs, problem is related to the fuel system. Continue to step 5. |
• | If jet valve fitting is properly seated and engaged on fuel pump housing, replace fuel pump module (P/N 21018807). |
• | If jet valve fitting is not properly seated and engaged on fuel pump housing, reset and engage fitting on fuel pump housing and continue to next step. |
Important: Prior to installing fuel pump module, ensure that a new fuel pump module gasket is installed. |
PARTS REQUIREMENTS: | 21018807 | Pump - Fuel |
90572065 | Gasket - Fuel Pump |
CLAIM INFORMATION: | To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System as follows: | |||
Case Type | Description | Labor Operation Code | Time | |
VW | Perform Fuel System Pressure Test | Z4118 | 0.6 | |
Add: | To seat Fuel Pump Jet Valve or Replace Fuel Pump | -- | 1.5 |
Important: Refer to the 2000 L-Series Electronic Labor Time Guide for repairs not listed above.