GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2001 🢒 L100/L200/LW200 🢒 Engine 🢒 Engine Mechanical - 2.2L (L61) 🢒 Intake Manifold Installation

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 895087 Size: SH
  1. Install the intake manifold studs in the cylinder head.

    2. Tighten
    Tighten the intake manifold-to-cylinder head studs to 6 N·m (60 lb in).


    Object Number: 895191 Size: SH
  2. Install a new intake manifold gasket onto the intake manifold.
  3. Install the intake manifold.
  4. Install the intake manifold bolts and nuts. Tighten by starting from the center bolt and working outward.

    5. Tighten

        • Tighten the intake manifold-to-cylinder head bolts to 10 N·m (89 lb in).
        • Tighten the intake manifold-to-cylinder head nuts to 10 N·m (89 lb in).

    Object Number: 895190 Size: SH
  5. Install the fuel rail assembly.
  6. Install the fuel rail stud.

    7. Tighten
    Tighten the fuel rail bracket stud to 10 N·m (89 lb in).


    Object Number: 895188 Size: SH
  7. Install the throttle body. The gasket may be reused if not damaged.

    8. Tighten
    Tighten the throttle body bolts to 10 N·m (89 lb in).


    Object Number: 895185 Size: SH
  8. Install the pressure regulator vacuum harness.

    9. Object Number: 897471 Size: SH
  9. Install the knock sensor connector onto the intake manifold.