Thread Repair Specifications. Saturn L100/L200/LW200 2001

For 1990-2009 cars only

Makes 🢒 Saturn 🢒 2001 🢒 L100/L200/LW200 🢒 Engine 🢒 Engine Mechanical - 2.2L (L61) 🢒 Thread Repair Specifications

Lower Crankcase - Back View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M10 x 1.5	215	211	212	213	214	29.50mm	THRU

Lower Right Crankcase

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M8 x 1.25	210	211	212	213	214	30.50mm	22.50

Lower Left Crankcase

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M10 x 1.5	215	211	212	213	214	28.50mm	22.50
2	M10 x 1.5	215	211	212	213	214	28.50mm	22.50
3	M10 x 1.5	215	211	212	213	214	28.50mm	22.50

Lower Crankcase - Front View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M8 x 1.25	210	206	207	208	209	23.50mm	18.50
2	M8 x 1.25	210	206	207	208	209	30.50mm	25.50
3	M8 x 1.25	210	206	207	208	209	30.50mm	25.50
4	M8 x 1.25	210	206	207	208	209	23.50mm	18.50

Engine Block - Front View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M10x1.5	215	211	212	213	214	24.5 mm	19.5 mm
2	M8x1.25	210	206	207	208	209	23.5 mm	18.5 mm
3	M12x1.75	855	856	857	858	859	33.5 mm	28.5 mm
4	M8x1.25	210	206	207	208	209	23.5 mm	18.5 mm
5	M6x1	205	201	202	203	204	20 mm	16 mm
6	M6x1	205	201	202	203	204	20 mm	16 mm
7	M6x1	205	201	202	203	204	20 mm	16 mm
8	M6x1	205	201	202	203	204	20 mm	16 mm
9	M8x1.25	210	206	207	208	209	25.5 mm	THRU
10	M6x1	205	201	202	203	204	20 mm	16 mm
11	M6x1	205	201	202	203	204	20 mm	16 mm
12	M6x1	205	201	202	203	204	20 mm	16 mm
13	M6x1	205	201	202	203	204	20 mm	16 mm
14	M6x1	205	201	202	203	204	20 mm	16 mm
15	M6x1	205	201	202	203	204	20 mm	16 mm
16	M6x1	205	201	202	203	204	20 mm	16 mm
17	M6x1	205	201	202	203	204	20 mm	16 mm
18	M8x1.25	210	206	207	208	209	23.5 mm	18.5 mm
19	M8x1.25	210	206	207	208	209	55 mm	THRU
20	M8x1.25	210	206	207	208	209	23.5 mm	18.5 mm
21	M12x1.75	855	856	857	858	859	33.5 mm	26.5 mm
22	M12x1.75	855	856	857	858	859	33.5 mm	26.5 mm

Engine Block - Back View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M12 x 1.75	855	856	857	858	859	39.00mm	33.50mm
2	M16 x 1.5	860	861	862	863	864	21.00mm	15.00mm
3	M10 x 1.5	215	211	212	213	214	29.50mm	THRU
4	M8 x 1.25	210	206	207	208	209	18.00mm	THRU
5	M8 x 1.25	854 No Flange	206	207	208	209	18.00mm	THRU
6	M16 x 1.5	860	861	862	863	864	21.00mm	15.00mm
7	M12 x 1.75	855	856	857	858	859	39.00mm	33.50mm

Engine Block - Top View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
2	M12 x 1.75	865	856	857	858	859	13.50mm	12.50mm
3	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
4	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
5	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
6	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
7	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
8	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
9	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
10	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
11	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
12	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
13	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
14	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
15	M11 x 1.5	507	504	N/A	505	506	113.30mm	107.30mm
16	M12 x 1.75	865	856	857	858	859	13.50mm	12.50mm

Upper Right Engine Block

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M12x1.75	865	856	857	858	859	19.5 mm	12.5 mm
2	M12x1.75	865	856	857	858	859	19.5 mm	12.5 mm
3	M6x1	205	201	202	203	204	20.5 mm	16.5 mm
4	M12x1.75	865	856	857	858	859	15.5 mm	12.5 mm
5	M8x1.25	210	206	207	208	209	23.5 mm	18 mm
6	M8x1.25	210	206	207	208	209	23.5 mm	18 mm
7	M8x1.25	210	206	207	208	209	23.5 mm	18 mm
8	M12x1.75	855	856	856	858	859	33.5 mm	26.5 mm
9	M8x1.25	210	206	207	208	209	30.5 mm	22.5 mm
10	M8x1.25	210	206	207	208	209	30.5 mm	22.5 mm
11	M8x1.25	210	206	207	208	209	30.5 mm	22.5 mm
12	M8x1.25	210	206	207	208	209	30.5 mm	22.5 mm
13	M8x1.25	210	206	207	208	209	30.5 mm	22.5 mm
14	M12x1.75	855	856	857	858	859	33.5 mm	26.5 mm
15	M12x1.75	865	856	857	858	859	19.5 mm	12.5 mm

Engine Block - Left Side View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M12x1.75	865	856	857	858	859	19.5 mm	12.5 mm
2	M6x1	205	201	202	203	204
3	M12x1.75	865	856	857	858	859	19.5 mm	12.5 mm
4	M8x1.25	210	206	207	208	209	23.5 mm	18.5 mm
5	M8x1.25	210	206	207	208	209	23.5 mm	18.5 mm
6	M6x1	205	201	202	203	204	20.5 mm	16 mm
7	M6x1	205	201	202	203	204	20.5 mm	16 mm
8	M6x1	205	201	202	203	204	20.5 mm	16 mm
9	M6x1	205	201	202	203	204
10	M12x1.75	865	856	857	857	859	19.5 mm	12.5 mm

Engine Block - Bottom View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
2	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
3	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm
4	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
5	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
6	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm
7	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm
8	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
9	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
10	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
11	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
12	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm
13	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm
14	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
15	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
16	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm
17	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
18	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
19	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm
20	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
21	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
22	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm
23	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
24	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
25	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
26	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
27	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm
28	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
29	M10 x 1.5	514	511	N/A	512	513	60.00mm	53.50mm
30	M8 x 1.25	210	206	207	208	209	28.00mm	22.00mm

Lower Crankcase - Bottom View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
2	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
3	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
4	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
5	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
6	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
7	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
8	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
9	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
10	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
11	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
12	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
13	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
14	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm
15	M8 x 1.25	210	206	207	208	209	23.50mm	18.50mm

Cylinder Head - Right Side View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
2	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
3	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
4	M27 x 2.0	N/A	N/A	N/A	N/A	N/A	THRU	12.00mm
5	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
6	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
7	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
8	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
9	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
10	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
11	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm
12	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
13	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
14	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm

Cylinder Head - Bottom View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M12x1.75	865	856	857	858	859	17 mm	14 mm
2	N/A	N/A	N/A	N/A	N/A	N/A	N/A	N/A
3	N/A	N/A	N/A	N/A	N/A	N/A	N/A	N/A
4	N/A	N/A	OUT	OUT	OUT	OUT	OUT	OUT
5	N/A	N/A	N/A	N/A	N/A	N/A	N/A	N/A

Cylinder Head - Left Side View

Service Callout	Thead Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm
2	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm
3	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm
4	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm
5	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm
6	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm
7	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm
8	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm
9	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm

Cylinder Head - Back View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M12x1.75	865	856	857	858	859	17 mm	14 mm
2	M12x1.75	865	856	857	858	859	17 mm	14 mm
3	M8x1.25	210	206	207	208	209	25 mm	20 mm
4	M8x1.25	210	206	207	208	209	25 mm	20 mm
5	M12x1.75	865	856	857	858	859	17 mm	14 mm
6	M12x1.75	865	856	857	858	859	17 mm	14 mm
7	M8x1.25	210	206	207	208	209	25 mm	THRU
8	M8x1.25	210	206	207	208	209	25 mm	THRU

Cylinder Head - Front View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M8 x 1.25	210	206	207	208	209	25.00mm	20.00mm
2	M6 x 1.0	205	201	202	203	204	20.00mm	16.00mm

Cylinder Head - Top View

Service Callout	Thread Size	Insert	Drill	Counterbore Tool	Tap	Driver	Production Drill Depth	Production Tap Depth
1	M6x10	205	852	N/A	203	204	24 mm	20 mm
2	M6x10	205	852	N/A	203	204	24 mm	20 mm
3	M6x10	205	201	202	203	204	20 mm	16 mm
4	M6x10	205	201	202	203	204	20 mm	16 mm
5	M6x10	205	201	202	203	204	20 mm	16 mm
6	M6x10	205	852	N/A	203	204	24 mm	20 mm
7	M6x10	205	852	N/A	203	204	24 mm	20 mm
8	M8x1.25	854	206	207	208	209	THRU	THRU
9	M6x10	205	201	202	203	204	20 mm	16 mm
10	M6x10	205	201	202	203	204	20 mm	16 mm
11	M6x10	205	852	N/A	203	204	24 mm	20 mm
12	M6x10	205	852	N/A	203	204	24 mm	20 mm
13	M6x10	205	201	202	203	204	16 mm	THRU
14	M6x10	205	201	202	203	204	16 mm	THRU
15	M6x10	205	852	N/A	203	204	24 mm	20 mm
16	M6x10	205	852	N/A	203	204	24 mm	20 mm
17	M6x10	205	201	202	203	204	20 mm	16 mm
18	M6x10	205	201	202	203	204	20 mm	16 mm
19	M6x10	205	852	N/A	203	204	24 mm	20 mm
20	M6x10	205	852	N/A	203	204	24 mm	20 mm
21	M6x10	205	201	202	203	204	20 mm	16 mm
22	M6x10	205	852	N/A	203	204	24 mm	20 mm
23	M6x10	205	852	N/A	203	204	24 mm	20 mm
24	M6x10	205	201	202	203	204	20 mm	16 mm
25	M6x10	205	852	N/A	203	204	24 mm	20 mm
26	M6x10	205	852	N/A	203	204	24 mm	20 mm
27	M6x10	205	201	202	203	204	20 mm	16 mm
28	M6x10	205	201	202	203	204	20 mm	16 mm
29	M6x10	205	852	N/A	203	204	24 mm	20 mm
30	M6x10	205	852	N/A	203	204	24 mm	20 mm
31	M6x10	205	201	202	203	204	20 mm	16 mm
32	M6x10	205	201	202	203	204	20 mm	16 mm
33	M8x1.25	210	206	207	208	209	25 mm	20 mm
34	M8x1.25	210	206	207	208	209	25 mm	20 mm
35	M8x1.25	11.7 No Flange	853	N/A	208	209	25 mm	20 mm
36	M8x1.25	11.7 No Flange	853	N/A	208	209	25 mm	20 mm
37	M6x10	210	206	207	208	209	20 mm	16 mm
38	M6x10	205	852	N/A	203	204	24 mm	20 mm
39	M6x10	205	852	N/A	203	204	24 mm	20 mm
40	M6x10	210	206	207	208	209	20 mm	16 mm
41	M6x10	210	206	207	208	209	20 mm	16 mm
42	M6x10	205	852	N/A	203	204	24 mm	20 mm
43	M6x10	205	852	N/A	203	204	24 mm	20 mm