Starter Replacement L61

Important: Record all pre-set radio stations.

1. Turn the ignition OFF.
2. Disconnect the negative battery cable.
3. Remove the B+ battery cable nut at the starter.
4. Remove the S-terminal nut.
5. Remove the lower starter assembly to engine block bolt.
6. Remove the upper starter assembly to engine block bolt.
7. Move the starter right, clearing the engine block, then left and out of the engine block (flywheel housing).

1. Guide the starter into the engine block (flywheel housing).
2. Install the starter mounting bolts.

Tighten
Tighten the starter to engine bolts to 40 N·m (30 lb ft).

3. Install the B+ cable and nut.

Tighten
Tighten the B+ cable to starter nut to 10 N·m (7 lb ft).

4. Install the S-terminal wire and nut.

Tighten
Tighten the S-terminal nut to 5 N·m (4 lb ft).

5. Connect the negative battery cable to the battery.

Tighten
Tighten the battery terminal bolts to 17 N·m (13 lb ft).

6. Reprogram the radio station.

Starter Replacement L81

Important: Record all pre-set radio stations.

1. Turn the ignition OFF.
2. Disconnect the negative battery cable.

Caution: Refer to Vehicle Lifting Caution in the Preface section.

3. Jack or raise the vehicle on a hoist.
4. Remove the right front wheel.

Important: The exhaust system remains hot for extended periods of time.

5. Disconnect the 2 starter solenoid electrical connections.

Important: Loosening the fastener will allow the harness bracket to move enough to clear the starter using the J44830 or equivalent (#16 TORX) wrench.

6. Loosen the fastener securing the electrical harness bracket to block.
7. Remove the lower starter assembly to engine block bolt.
8. Lower the vehicle.



9. Remove the upper starter assembly to engine block bolt.
10. Move the starter right, clearing the engine block, then left and out of the engine block (flywheel housing).

1. Guide the starter into the engine block (flywheel housing).
2. Install the upper starter mounting bolt finger tight.
3. Raise the vehicle on a hoist.
4. Install the lower starter mounting bolts.

Tighten
Tighten the lower starter mounting bolts to 40 N·m (30 lb ft).




5. Install the B+ cable and nut.

Tighten
Tighten the B+ cable to starter nut to 9 N·m (80 lb in).

6. Install the S-terminal wire and nut.

Tighten
Tighten the S-terminal nut to 4.5 N·m (40 lb in).

7. Connect the negative battery cable to the battery.

Tighten
Tighten the battery terminal bolts to 17 N·m (13 lb ft).

8. Install the right front wheel.
9. Position the wheel onto the hub.
10. Install the wheel bolts and tighten in a star pattern.

10.1.

Hand tighten all 5 wheel bolts.

10.2.

Use a torque wrench to tighten the wheel bolts using a star pattern.

Tighten
Tighten the wheel bolts initially to 63 N·m (46 lb ft).

10.3.

Use a torque wrench to final tighten the wheel bolts using a star pattern.

Tighten
Tighten the wheel bolts finally to 125 N·m (92 lb ft).

11. Lower the vehicle from the hoist.
12. Tighten the upper starter mounting bolt.

Tighten
Tighten the upper starter mounting bolts to 40 N·m (30 lb ft).

13. Reprogram the radio stations.