Step
| Action
| Value(s)
| Yes
| No
|
1
|
- Operate the vehicle until it reaches normal operating temperature.
- Refer to Engine Mechanical Specifications in this service manual.
- Park the vehicle on a level surface, over a large sheet of paper
or other clean surface.
- Wait 15 minutes.
- Check for drippings.
Are drippings present?
| --
| Go to
Step 2
| System OK
|
2
| Can you identify the type of fluid and the approximate location of the leak?
| --
| Go to
Step 10
| Go to
Step 3
|
3
|
- Visually inspect the suspected area. Use a small mirror to assist
in looking at hard to see areas.
- Check for leaks at the following locations:
• | Cracked or damaged components |
Can you identify the type of fluid and the approximate location of the leak?
| | | |
| --
| Go to
Step 10
| Go to
Step 4
|
4
|
- Completely clean the entire engine and surrounding components.
- Operate the vehicle for several miles at normal operating temperature
and at varying speeds.
- Park the vehicle on a level surface, over a large sheet of paper
or other clean surface.
- Wait (15 minutes).
- Identify the type of fluid, and the approximate location of the
leak.
| | | |
Can you identify the type of fluid and the approximate location of the leak?
| --
| Go to
Step 10
| Go to
Step 5
|
5
|
- Visually inspect the suspected area. Use a small mirror to assist
in looking at hard to see areas.
- Check for leaks at the following locations:
• | Cracked or damaged components |
| | | |
Can you identify the type of fluid and the approximate location of the leak?
| --
| Go to
Step 10
| Go to
Step 6
|
6
|
- Completely clean the entire engine and surrounding components.
- Apply an aerosol-type powder (baby powder, foot powder, etc.)
to the suspected area.
- Operate the vehicle for several miles at normal operating temperature
and at varying speeds.
- Identify the type of fluid, and the approximate location of the
leak, from the discolorations in the powder surface.
| | | |
Can you identify the type of fluid and the approximate location of the leak?
| --
| Go to
Step 10
| Go to
Step 7
|
7
|
- Visually inspect the suspected area. Use a small mirror to assist
in looking at hard to see areas.
- Check for leaks at the following locations:
• | Cracked or damaged components |
| | | |
Can you identify the type of fluid and the approximate location of the leak?
| --
| Go to
Step 10
| Go to
Step 8
|
8
| Use J28428E Dye and Light Kit in order to identify the type of fluid, and the
approximate location of the leak. Refer to the manufacturer's instructions when using
the tool.
| | | |
Can you identify the type of fluid and the approximate location of the leak?
| --
| Go to
Step 10
| Go to
Step 9
|
9
|
- Visually inspect the suspected area. Use a small mirror to assist
in looking at hard to see areas.
- Check for leaks at the following locations:
• | Cracked or damaged components |
| | | |
Can you identify the type of fluid and the approximate location of the leak?
| --
| Go to
Step 10
| System OK
|
10
|
- Inspect the engine for mechanical damage. Special interest should
be shown to the following areas:
• | Higher than recommended fluid levels |
• | Higher than recommended fluid pressures |
• | Plugged or malfunctioning fluid filters or pressure bypass valves |
• | Plugged or malfunctioning engine ventilation system |
• | Improperly tightened or damaged fasteners |
• | Cracked or porous components |
• | Improper sealants or gaskets where required |
• | Improper sealant or gasket installation |
• | Damaged or worn gaskets or seals |
• | Damaged or worn sealing surfaces |
- Inspect the engine for customer modifications.
| | | |
Is there mechanical damage, or customer modifications to the engine?
| --
| Go to
Step 11
| System OK
|
11
| Repair or replace all damaged or modified components.
| --
| Go to
Step 1
| --
|