Tools Required
J 43827 Fuel Sending Unit
Wrench
J 43914 Universal Clamp
Pliers
J 44078 Fuel Clamp Pliers
Removal Procedure
- Remove the fuel tank. Refer to
Fuel Tank Replacement
.
Caution: Refer to Relieving Fuel Pressure Caution in the Preface section.
Notice: Clean all fuel pipe and hose connections and surrounding areas before disassembling
to avoid possible contamination of the fuel system. Spray the fuel pump module cam-lock
ring tang with penetrating oil prior to attempting removal.
- Disconnect the fuel lines from the fuel pump module cover.
Notice: Refer to Retainer Ring Damage Notice in the Preface section.
- Use the J 43827
and remove
the fuel pump module retaining ring. A 1.3 cm (0.5 in) breaker bar,
approximately 46 cm (18 in) long, will easily loosen and remove the
lock ring.
- Disconnect the
fuel pump and fuel level sender electrical connectors from the fuel pump module cover.
- Remove the fuel feed lines from the bottom of the fuel pump cover using the
J 43914
.
- Discard the fuel
pump to fuel tank seal.
Installation Procedure
- Connect the fuel feed lines to the bottom of fuel pump cover using the J 44078.
- Connect the fuel
level sender and fuel pump electrical connectors to the bottom of fuel pump cover.
- Install the new
fuel pump to tank seal and lubricate the fuel pump to tank seal with clean engine
oil.
Notice: Refer to Retainer Ring Damage Notice in the Preface section.
- Use the J 43827
to install
the fuel pump cover lock ring. The bumps on the lock ring need to be facing away from
the tank.
- Connect the fuel
lines and wiring harness.
- Install the fuel tank. Refer to
Fuel Tank Replacement
.