GM Service Manual Online
For 1990-2009 cars only

Sedan


Object Number: 894115  Size: MF

Number

Location

Clearance Gap

Flushness

1

Front fascia to hood

6.0 ± 1.0 mm (0.28 ± 0.04 in)

--

2

Front fascia to fender

2.0 ± 1.0 mm (0.08 ± 0.04 in)

--

3

Front fender to hood

4.0 ± 1.0 mm (0.16 ± 0.04 in)

--

4

Front fender to door

6.0 ± 1.0 mm (0.24 ± 0.04 in)

+ 1.5 - 0.0 mm (0.06-0.0 in)

5

Front door to rocker

6.0 ± 1.0 mm (0.24 ± 0.04 in)

+ 1.5 - 0.0 mm (0.06-0.0 in)

6

Front door panel to rear door panel

6.5 ± 1.0 mm (0.26 ± 0.04 in)

+ 1.5 - 0.0 mm (0.06-0.0 in)

7

Windshield to roof

8.0 ± 3.0 mm (0.32 ± 0.12 in)

--

8

Front door to rocker

6.0 ± 1.0 mm (0.24 ± 0.04 in)

+ 1.5 - 0.0 mm (0.06-0.0 in)

9

Rear door panel to quarter

6.5 ± 1.0 mm (0.26 ± 0.04 in)

--

10

Fuel filler door to quarter

4.0 ± 1.0 mm (0.16 ± 0.04 in)

+ 1.0 mm (+ 0.04 in)

11

Quarter to rear fascia

2.0 ± 1.0 mm (0.08 ± 0.04 in)

--

12

Decklid to quarter

8.0 ± 2.0 mm (0.32 ± 0.08 in)

--

13

Decklid to fascia

6.0 ± 1.0 mm (0.24 ± 0.04 in)

--

14

Front door to rear door

6.0 ± 1.0 mm (0.24 ± 0.04 in)

--

15

Roof to rear door

--

--

16

Roof to back glass

No gap permissible

--

Wagon


Object Number: 894112  Size: MF

Number

Location

Clearance Gap

Flushness

1

Roof panel to liftgate

8.0 ± 1.5 mm (0.32 ± 0.06 in)

+ 0.0 to + 2.0 mm (+ 0.0 to + 0.08 in)

2

Liftgate quarter panel

8.0 ± 1.5 mm (0.32 ± 0.06 in)

± 1.0 - 0.0 mm (± 0.04 - 0.0 in)

3

Fuel filler door to quarter

8.0 ± 2.0 mm (0.32 ± 0.081 in)

+ 0.0 to + 2.0 mm ( + 0.0 to + 0.08 in)

4

Tail lamp to liftgate

8.0 ± 2.0 mm (0.32 ± 0.01 in)

+ 0.0 to + 2.0 mm ( + 0.0 to + 0.08 in)

5

Liftgate to fascia

8.5 ± 1.5 - 3.5 mm (0.33 + 0.06 in) - 0.14

--

6

Centerline liftgate to fascia

7.0 ± 1.5 - 3.5 mm (0.28 + 0.06 in - 0.14)

--

7

Tail lamp to rear quarter

2.5 ± 1.5 (0.10 ± 0.06)

+ 2.0 to + 4.0 mm (+ 0.08 to + 0.16 in)

8

Roof side center applique to rear quarter

2.0 mm (0.08 in)

--