Rear Compartment and Liftgate Lock Cylinder Coding Sedan
Dissassembly Procedure
- Unhook return spring
from case and pawl.
- Remove cap from lock cylinder by inserting thin blade screwdriver between
cap and case and carefully prying cap from case.
Important: When shutter is removed, the shutter springs may fall out.
- Remove shutter and shutter springs.
- Insert key and
rotate a quarter turn clockwise. Slide cylinder from housing.
- Remove return spring and pawl from case.
- Remove key and
push tumblers out of lock cylinders using a thin bladed screwdriver.
- If necessary, remove sidebar assembly by pushing it inward while tapping
the cylinder, causing it to fall out.
Assembly Procedure
- Select the correct
tumblers for the desired code by the number stamped on the tumbler.
Important: Make sure sidebar and tumbler springs are in place before installing tumblers.
- Install tumblers by applying downward pressure until they lock into place.
Important: When key is inserted into properly coded lock cylinder, all tumblers except
the retainer tumbler will be flush with the lock cylinder.
- Install pawl and return spring into case.
- Insert key into cylinder, insert cylinder into housing and rotate quarter
turn counterclockwise.
- Install shutter
springs and shutter.
- Install cap to lock cylinder.
- Hook return spring to pawl and case.
Rear Compartment and Liftgate Lock Cylinder Coding Wagon
Dissassembly Procedure
- Remove the E-clip at rear of the lock cylinder and remove the pawl.
- Remove the switch lever and the return spring.
- Compress the inside snap ring and remove. Remove the washer plate and the compression
spring.
- Remove lock cylinder from the liftgate the lock cylinder housing.
- Remove cap and gasket from lock cylinder.
Important: When the shutter is removed, the shutter springs may fall out.
- Remove the shutter and the shutter springs.
- Insert the key into the cylinder, turn it a quarter turn clockwise and remove
the cylinder from the housing.
Important: When the tumblers are removed from the lock cylinder tumbler, the springs may
fall out.
- Push the tumblers out of the lock cylinder using a thin bladed screwdriver.
- If necessary, remove the sidebar assembly by pushing it inward while tapping
the cylinder causing it to fall out.
Assembly Procedure
- Select the correct
tumblers for the desired key code by the number stamped on the tumbler.
Important: Make sure sidebar and tumbler springs are in place before installing tumblers.
- Install the tumblers by applying a downward pressure until they lock into place.
- To check the coding of the cylinder, insert a key. If the coding is correct,
the tumblers will be flush with the cylinder with the key inserted.
- For assembly, oil the lock set with a light oil or a graphite lubricant.
- Insert lock cylinder with key into cylinder housing, turn it a quarter
turn counter clockwise to lock it into place
- Install shutter, shutter springs, cap and gasket.
- Install the lock cylinder into the liftgate lock cylinder housing.
- Install the compression spring, washer plate, and the snap ring
- Install the switch lever into the lock cylinder housing.
- Place one leg of the return spring into the slot between the switch lever
and the plastic housing.
- Align the pawl so the top leg of the return spring slides into the slot in the
pawl.
- Rotate the pawl counter clockwise in the lock latch cylinder housing. If done
properly, the keyway in the pawl will slide down over the key on top of lock cylinder.
- Install the E-clip at rear of lock cylinder.