GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2002 🢒 L100/L200/LW200 🢒 Body and Accessories 🢒 Roof 🢒 Sunroof Sunshade Replacement

Removal Procedure

    Object Number: 892549 Size: SH
  1. Operate the sunroof to the ¼ open position.
  2. Remove the 4 screws from the "U" cover.
  3. Close the sunroof and put in the vent position.
  4. Remove the "U" cover by un-snapping the sides and the lower cover down into the passenger compartment.

    5. Object Number: 897817 Size: SH
  5. Remove the 4 bolts from the encapsulated glass.

    6. Object Number: 897098 Size: SH
  6. Remove the water channel screws (2).

    7. Object Number: 897083 Size: SH
  7. Slide the sunshade forward.
  8. Remove the sunshade from the above vehicle by pressing the sunshade guide clips.

    9. Object Number: 897812 Size: SH
  9. If the sunshade clips are to be replaced, remove the sunshade guide clips by using a small screwdriver to bend the retaining tangs up.

Installation Procedure

    Object Number: 897091 Size: SH
  1. If the sunshade guide clips were replaced, install the sunshade guide clips by pressing the clips onto the sunshade where the old clips were located.

    2. Object Number: 897078 Size: SH
  2. Install the sunshade from above the vehicle by installing the 2 sunshade guide clips.

    3. Object Number: 897086 Size: SH
  3. Slightly tilting one side of the sunshade more forward than the other side, install the remaining 2 guide clips by pressing the guide clip and pushing into the channel. This will help to engage the clips into the channel.

    4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 897812 Size: SH
  4. Install the water channel screws. Tighten the driver side screw first and the passenger side screw in the second slot.

    5. Tighten
    Tighten the water channel screws to 3 N·m (27 lb in).


    Object Number: 897817 Size: SH
  5. Install the encapsulated glass with the 4 bolts. Do not tighten at this point.

    6. Object Number: 897810 Size: SH
  6. Align the encapsulated glass to the roof in the 4 locations as indicated by the arrows, 0-1 mm (0-3/64 in) lower than the roof in the front and 0-1 mm (0-3/64 in) higher than the roof in the rear.
  7. Tighten the encapsulated bolts.

    8. Tighten
    Tighten the encapsulated glass-to-sunroof module fasteners to 4 N·m (35 lb in).


    Object Number: 892549 Size: SH
  8. Install the "U" cover by snapping the sides to the sunroof assembly.
  9. Operate the sunroof to the ¼ open position.
  10. Install the 4 screws to the "U" cover.

    11. Tighten
    Tighten the sunroof module "U" cover retaining screws to 4 N·m (35 lb in).


    Object Number: 897810 Size: SH
  11. Verify a smooth operation.
  12. Verify the alignment to the roof.

    13. Object Number: 897817 Size: SH
  13. Adjust by loosening the bolts, repositioning the glass, and retightening in a new position.