Tools Required
J 43827 Fuel Sending Unit
Wrench
Removal Procedure
- Remove the fuel tank. Refer to
Fuel Tank Replacement
.
Notice: Clean all fuel pipe and hose connections and surrounding areas before disassembling
to avoid possible contamination of the fuel system. Spray the fuel pump module cam-lock
ring tang with penetrating oil prior to attempting removal.
- Disconnect the fuel lines from fuel pump module.
Notice: Refer to Retainer Ring Damage Notice in the Preface section.
- Use the J 43827
and
remove the fuel pump module retaining ring. A 1/2 inch breaker bar, approximately
0.5 m (18 in) will easily loosen and remove the lock ring.
Notice: To prevent bending of the sending unit float arm during removal, lift the pump
module up slightly to disengage the orientation tabs in the tank and rotate the module
45 degrees.
- Remove the fuel pump module.
Important: Always replace the fuel pump module to tank
seal O-ring whenever the assembly is removed.
- Discard the fuel pump module to tank seal.
- If the sending unit is not being replaced as well, remove the fuel level
sender. Refer to
Fuel Sender Assembly Replacement
.
Installation Procedure
- Install the fuel level sender onto the new fuel pump. Refer to
Fuel Sender Assembly Replacement
.
- Install the new fuel pump with the level sender and the new fuel pump-to-tank
seal. Ensure the orientation tabs are aligned.
- Use the J 43827
to install
the fuel pump lock ring.
- Connect the fuel lines and wiring harness.
- Install the fuel tank. Refer to
Fuel Tank Replacement
.