GM Service Manual Online
For 1990-2009 cars only

Rear Fascia Misaligned

Subject:Rear Fascia Misaligned (Adjust Rear Fascia Mounting Spacers) Due to a change in model years affected, this bulletin has been revised and supersedes bulletin 01-T-06, which should be discarded.

Models:2000 - 2001 Saturn L-Series Vehicles



Condition

Some customers may comment that the rear fascia to quarter panel is not correctly aligned.

Cause

This condition may be caused by incorrect tolerance stackup between fascia reinforcement and mounting surface.

Correction

Adjust the fascia mounting spacer inward.

Service Procedure


    Object Number: 877936  Size: SH
  1. Raise rear compartment lid or liftgate.
  2. Remove plastic retainers from rear bumper fascia .

  3. Object Number: 886721  Size: SH
  4. Remove retaining fasteners from rear wheelhouse panel to fascia.
  5. Remove fascia from vehicle by pulling rearward.
  6. ADJUSTING THE FASCIA MOUNTING SPACER


    Object Number: 885963  Size: SH
    • If the fascia is outboard of flush to the quarter panel at the forward most corner, use a rubber mallet and adjust the forward fascia mounting spacer inboard until a flush condition is achieved.
    • If the fascia is outboard of flush to the quarter panel closer to the rear of the vehicle, use a rubber mallet and adjust the rear fascia mounting spacer inboard until a flush condition is achieved.

    Object Number: 877936  Size: SH
  7. Install fascia over bumper assembly. Engage fascia ends (key slots) over mounting spacers and push forward to lock fascia to quarter panels.
  8. Install plastic bumper retainers to bumper fascia.

  9. Object Number: 886721  Size: SH
  10. Install fasteners from rear wheelhouse panel to fascia.
  11. Tighten
    Tighten the wheelhouse-to-fascia fasteners to 2.8 N·m (25 lb in).

  12. Close rear compartment lid or liftgate.
  13. Verify correct fascia-to-quarter panel alignment.

CLAIM INFORMATION:

To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System for B0860 (Bumper Assembly, Rear - Align).