• | Do not charge the battery if the hydrometer is clear or yellow - tap the hydrometer lightly to dislodge any gas bubbles. If the indicator is still clear or yellow, replace the battery. |
• | Charger settings from 3 to 80 amps are acceptable as long as electrolyte does not spew out of the vents or the battery does not feel excessively hot (over 52°C [125°F]). |
• | The battery is sufficiently charged when the green dot in the hydrometer remains visible. |
• | Do not tilt battery at more than a 45° angle. |
• | Make sure the battery hold-downs are tight. Loose hold-downs will shake the plate material off the grids and shorten battery life. |
• | Repeatedly discharging the battery (deep cycling) will shorten battery life |
• | Battery shield must be installed to protect the battery from heat. |
• | Chargers of 75 amperes or more should produce charging times of 1 to 4 hours. |
• | Smaller chargers of 10 amperes or less may require charging times of 24 hours or more. |
When battery voltage is below 11 volts, the weak electrolyte is very resistant to charger current. The battery will draw only a few milliamps of charger current and it may be some time before current flow to the battery is high enough to read on most ammeters.
If the current is measurable after the recommended times (refer to step 4 below), the battery is good and the charging should proceed at the normal rate.
Remember that a completely discharged battery must be charged until the green eye appears.
Important: Unless this procedure is followed precisely, a perfectly good battery may be needlessly replaced.
A battery that is below 11 volts will require a battery charger that has the ability to produce 15.5-16 volts on the highest setting.
To test output capability of a battery charger, connect battery charger to battery that reads below 11 volts. Take a voltage reading across positive and negative terminals of battery with charger on highest setting. If reading is not greater than 15.5 volts it will not start the chemical reaction needed to charge battery. A higher output battery charger must be used.
Important: These times are required for a battery to begin to take a charge.
Voltage | Charger Settings | Hours |
---|---|---|
16.0 or more | High Boost | Up to 4 hours |
14.0 to 15.9 | Medium Boost | Up to 8 hours |
13.9 or less | Low Boost | Up to 16 |