GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 893750  Size: SH
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
  2. Drain the coolant. Refer to Cooling System Draining and Filling .
  3. Remove the clamp which secures the return hose to the surge tank.
  4. Remove the return hose from the surge tank.

  5. Object Number: 893755  Size: SH
  6. Remove the clamp which secures the coolant air bleed hose to the surge tank.
  7. Remove the coolant air bleed hose.

  8. Object Number: 893758  Size: SH
  9. Remove the rear surge tank attachment clip.

  10. Object Number: 893760  Size: SH
  11. Remove the surge tank from the mounting tabs by rotating forward and inward.
  12. Disconnect the low coolant level sensor electrical connector.
  13. Remove the surge tank from the vehicle.

Installation Procedure


    Object Number: 893760  Size: SH
  1. Connect the electrical connector for the low coolant level sensor to the surge tank.
  2. Slide the surge tank onto the lower and rail mounting tabs.

  3. Object Number: 893758  Size: SH
  4. Install the surge tank rear retaining clip.

  5. Object Number: 893750  Size: SH
  6. Install the return hose to the surge tank.
  7. Install the clamp at the 2 o'clock position.
  8. Install the coolant air bleed hose to the surge tank.
  9. Install the hose clamp to the 1 o'clock position.
  10. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
  11. Fill the cooling system. Refer to Cooling System Draining and Filling .