Tools Required
• | SA9105E Engine
Support Fixture (3 Bar) |
• | J 43405
Engine Support Fixture
Adapter |
Removal Procedure
- Disconnect
the negative battery cable.
- Remove the air cleaner assembly.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise and support the vehicle.
- Remove the right front wheel.
- Remove the splash shield bolts.
- Remove the splash shield.
- Lower the vehicle.
- Loosen
the water pump pulley bolts. The accessory drive belt tension provides resistance
to enable loosening of the bolts. Do not remove the fastening bolts at this time.
- Install the engine support fixture and adapters, the SA9105E
, and the J 43405
.
- Remove
the accessory drive belt using a 15 mm wrench to compress the tensioner.
Important: Removal of the accessory drive belt requires
the removal of the right front engine mount.
- Remove the right engine-to-body mount fasteners.
- Remove the engine mount bracket from the engine.
- Remove
the water pump pulley bolts.
- Remove the water pump pulley.
- Remove the power steering pump pulley bolts.
- Remove the power steering pump pulley.
- Remove the accessory drive belt tensioner bolts.
- Remove the accessory drive belt tensioner.
- Remove
the crankshaft balancer.
Important: Disconnecting the A/C pressure connector
will allow additional slack so that the harness may be secured to the top of the
engine.
- Remove the wiring harness channel from the cover and secure away from the front
of the engine.
- Remove the front timing belt cover bolts.
- Remove the front timing belt cover.
- Remove the transfer wiring harness channel.
- Inspect the sealing strip on the outer edge of the front of the timing
belt cover for cracks and/or tears. Replace if necessary.
Installation Procedure
- Install the front timing belt .
Notice: Refer to Fastener Notice in the Preface section.
- Install the front timing belt cover bolts.
Tighten
Tighten the front timing belt cover bolt to 8 N·m
(71 lb in).
- Install
the crankshaft balancer.
Tighten
Tighten the crankshaft balancer bolt to 20 N·m
(15 lb ft).
- Install the accessory drive belt tensioner.
- Install the accessory drive belt tensioner bolts.
Tighten
Tighten the belt tensioner bolts to 40 N·m
(30 lb ft).
- Install the power steering pump pulley.
- Install the power steering pump pulley bolts.
- Snug the power steering pump pulley bolts. The bolts will be tightened
to the proper specification when the serpentine drive belt is installed.
- Install the water pump pulley.
- Install the water pump pulley bolts.
- Snug the water pump pulley bolts. The bolts will be tightened to the proper
specification when the accessory drive belt is installed.
- Install the water pump pulley screws.
- Route the wiring harness into the wiring harness channel.
- Install the wiring harness channel cover.
- Install
the wiring harness channel extension to the right lower side of the wiring harness
channel.
- Install the accessory drive belt.
- Tighten the water pump pulley and power steering pulley bolts.
Tighten
• | Tighten the water pump pulley bolt to 8 N·m (71 lb in). |
• | Tighten the power steering pump pulley bolt to 20 N·m (15 lb in). |
- Install the engine mount bracket and tighten the fasteners.
Tighten
Tighten the engine mount bracket bolt to 55 N·m
(41 lb ft).
- Install the engine mount to the frame rail and engine mount bracket.
Tighten
Tighten the engine mount-to-bracket bolt to 55 N·m
(41 lb ft).
- Remove the engine support fixture.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise the vehicle.
- Install the splash shield.
- Install the splash shield bolts. Tighten the splash shield bolts until
fully seated. Do not strip the bolts.
- Install the right front wheel.
Tighten
Tighten the wheel bolts to 125 N·m
(92 lb ft).
- Lower
the vehicle.
- Install the air cleaner assembly.
- Reconnect the negative battery cable.
Tighten
Tighten the battery terminal bolt to 17 N·m
(13 lb ft).