GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the Intake Manifold Runners. Refer to Intake Runner Replacement in Engine Mechanical.

  2. Object Number: 894674  Size: SH
  3. Remove the Ignition Modules. Refer to Ignition Control Module Replacement - Bank 1 and Ignition Control Module Replacement - Bank 2 .
  4. Caution: Wear safety glasses when using compressed air, as flying dirt particles may cause eye injury.

    Notice: Clean the spark plug recess area before removing the spark plug. Failure to do so could result in engine damage because of dirt or foreign material entering the cylinder head, or by the contamination of the cylinder head threads. The contaminated threads may prevent the proper seating of the new plug. Use a thread chaser to clean the threads of any contamination.

  5. Clean the spark plug recess area with low pressure air.
  6. Notice: Allow the engine to cool before removing the spark plugs. Attempting to remove the spark plugs from a hot engine may cause the plug threads to seize, causing damage to cylinder head threads.

  7. Remove the spark plugs from the cylinder heads.
  8. Inspect the spark plugs.

Installation Procedure

    Notice: Use only the spark plugs specified for use in the vehicle. Do not install spark plugs that are either hotter or colder than those specified for the vehicle. Installing spark plugs of another type can severely damage the engine.

    Notice: Check the gap of all new and reconditioned spark plugs before installation. The pre-set gaps may have changed during handling. Use a round feeler gage to ensure an accurate check. Installing the spark plugs with the wrong gap can cause poor engine performance and may even damage the engine.

  1. Measure the spark plug gap on the spark plugs to be installed. Compare the measurement to the gap specifications, correct as necessary.
  2. Notice: Refer to Fastener Notice in the Preface section.

    Notice: Be sure that the spark plug threads smoothly into the cylinder head and the spark plug is fully seated. Use a thread chaser, if necessary, to clean threads in the cylinder head. Cross-threading or failing to fully seat the spark plug can cause overheating of the plug, exhaust blow-by, or thread damage.

  3. Install the spark plugs to the cylinder heads.
  4. Tighten
    Tighten the spark plugs to 25 N·m (18 lb ft).


    Object Number: 894674  Size: SH
  5. Install the ignition Modules. Refer to Ignition Control Module Replacement - Bank 1 and Ignition Control Module Replacement - Bank 2 .
  6. Install the Intake Manifold Runners. Refer to Intake Runner Replacement in Engine Mechanical.