GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2007 🢒 OUTLOOK - AWD 🢒 Engine 🢒 Engine Mechanical - 3.6L 🢒 Intake Manifold Installation

    Object Number: 1864766 Size: SH
  1. Install the NEW lower intake manifold gasket.

    2. Object Number: 1864764 Size: SH
  2. Install the intake manifold assembly.

    3. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1864763 Size: SH
  3. Loosely install the short intake manifold bolts.

    4. Object Number: 1864761 Size: SH
  4. Loosely install the long intake manifold bolts.

    5. Tighten
    Tighten all of the intake manifold bolts to 23 N·m (17 lb ft).


    Object Number: 1864760 Size: SH
  5. Install the left intake manifold insulator.

    6. Object Number: 1864759 Size: SH
  6. Install the left intake manifold insulator bolts.

    7. Tighten
    Tighten the left intake manifold insulator bolts to 10 N·m (89 lb in).


    Object Number: 1864758 Size: SH
  7. Install the right intake manifold insulator.

    8. Object Number: 1864757 Size: SH
  8. Install the right intake manifold insulator bolts.

    9. Tighten
    Tighten the right intake manifold insulator bolts to 10 N·m (89 lb in).


    Object Number: 1864756 Size: SH
  9. Install the evaporative emissions (EVAP) solenoid.

    10. Object Number: 1864755 Size: SH
  10. Install the EVAP solenoid bolt.

    11. Tighten
    Tighten the EVAP solenoid bolt to 10 N·m (89 lb in).


    Object Number: 1864754 Size: SH
  11. Install and connect the intake manifold-to-solenoid EVAP hose to the intake manifold and to the EVAP solenoid.

    12. Object Number: 1864753 Size: SH
  12. Install the front intake manifold insulator.

    13. Object Number: 1864752 Size: SH
  13. Install and connect the dirty air positive crankcase ventilation (PCV) hose to the intake manifold and to the right camshaft cover fitting.

    14. Object Number: 1864751 Size: SH
  14. Install the rear intake manifold insulator.

    15. Object Number: 1864750 Size: SH
  15. Install and connect the fresh air PCV hose to the left camshaft cover fitting.