GM Service Manual Online
For 1990-2009 cars only

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC B0408 02: Temperature Control 1 Feedback Circuit Short to Ground

DTC B0408 05: Temperature Control 1 Feedback Circuit Short to Battery or Open

DTC B0408 61: Temperature Control 1 Feedback Circuit Actuator Stuck Open

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Driver Air Temperature Door Control A Circuit

B0408 61

B0408 61

--

--

Driver Air Temperature Door Control B Circuit

B0408 61

B0408 61

--

--

Driver Air Temperature Door Position Signal

B0408 61, B0408 02

B0408 05

B0408 61, B0408 02, B0408 05

--

Driver Air Temperature 5-Volt Reference Circuit

B0408 61

B0408 02, B0408 04

B0408 02, B0408 04

--

Driver Air Temperature Low Reference Circuit

--

--

--

--

Circuit/System Description

The HVAC control module controls the HVAC door actuators to regulate the airflow through the HVAC system. Each actuator consists of an electric motor and a potentiometer. The module supplies a low reference and 5-volt reference source voltage to the potentiometer. The HVAC control module monitors the voltage drop across the potentiometer on the door position signal circuit. When the actuator shaft rotates, the voltage on the door position signal circuit changes. The HVAC control module supplies the actuator motor with a 12 volt control circuit and a ground control circuit. The HVAC module controls the direction of the actuator door by changing the polarity of the control circuits.

DTC B0408 is for the drivers air temperature actuator.

Conditions for Running the DTC

    • The ignition is ON.
    • Ignition voltage is between 9-16 volts.
    • The HVAC module is ON.

Conditions for Setting the DTC

The actual door position differs from the commanded door position by more than 4 counts or the HVAC control module detects the door position signal circuit is less than 7 counts or greater than 250 counts.

Action Taken When the DTC Sets

The control circuit is deactivated for the appropriate actuator.

Conditions for Clearing the DTC

    • The DTC becomes history when the HVAC control module no longer detects the condition that set the DTC.
    • The history DTC will clear after 50 fault-free ignition cycles.
    •  The DTC can be cleared with a scan tool.

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

HVAC Connector End Views

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

    •  Scan Tool Output Controls
    •  Scan Tool Data List
    •  Scan Tool Data Definitions

Circuit/System Testing

  1. Ignition OFF, disconnect the recirc actuator harness connector at the actuator.
  2. Test for less than 1.0 ohm between the low reference circuit terminal 8 and ground.
  3. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  4. Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal 10 and ground.
  5. If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
    If greater than the specified range, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the HVAC control module.
  6. Verify the appropriate scan tool parameter is less than 3 counts.
  7. If greater than the specified range, test the signal circuit terminal 9 for a short to ground. If the circuit tests normal, replace the HVAC control module.
  8. Install a 3 A fused jumper wire between the signal circuit terminal 9 and the low reference circuit terminal 8. Verify the appropriate scan tool actuator parameter is greater than 250 counts.
  9. If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
  10. Connect a test lamp between control circuit A terminal 6 and control circuit B terminal 5.
  11. Command the actuator in both directions with a scan tool. The test lamp should turn ON and OFF with each command.
  12. If the test lamp remains always ON or always OFF during either commands, test for an open, short to ground, or short to voltage on either control circuit. If the circuit tests normal, replace the HVAC control module.
  13. If all circuits test normal, replace the actuator.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Temperature Valve Actuator Replacement - Right Side
    •  Control Module References for HVAC control module replacement, setup, and programming