GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 38185 Hose Clamp Pliers

Removal Procedure

  1. Drain the cooling system. Refer to Cooling System Draining and Filling .

  2. Object Number: 1547634  Size: SH
  3. Disconnect both of the heater hose clamps (1) at the heater core using the J 38185 .
  4. Remove the heater hoses from the heater core (2).
  5. Important: Cap off the heater core inlet and outlet pipes to prevent coolant spilling inside of the vehicle.

  6. Cap off the heater core pipes.
  7. Remove the heater core cover. Refer to Heater Core Cover Replacement .

  8. Object Number: 1547694  Size: SH
  9. Remove the heater core pipe clamp screw (1).
  10. Remove the heater core (3).

Installation Procedure


    Object Number: 1547694  Size: SH
  1. Install the heater core (2).
  2. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the heater core pipe clamp screw (1).
  4. Tighten
    Tighten the screw to 1.2 N·m (11 lb in).

  5. Install the heater core cover. Refer to Heater Core Cover Replacement .

  6. Object Number: 1547634  Size: SH
  7. Install the heater hoses to the heater core (2).
  8. Reposition the heater hose clamps (1) to secure the hoses using the J 38185 .
  9. Fill the coolant. Refer to Cooling System Draining and Filling .