GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2005 🢒 RELAY 🢒 Body 🢒 Body Rear End 🢒 Fuel Tank Filler Door Replacement

Removal Procedure

    Object Number: 1479955 Size: SH
  1. Open the fuel filler door (1).
  2. Remove the fuel filler cap (4) and tether (3).

    3. Object Number: 1479949 Size: SH
  3. Remove the fuel filler pocket (1). Refer to Fuel Tank Filler Pipe Housing Replacement .
  4. Disconnect the fuel filler door interlock cable from the fuel filler door. Refer to Fuel Filler Door Innerlock Cable Replacement .

    5. Object Number: 1482267 Size: SH
  5. Remove the screws (1, 2) from the fuel filler door.
  6. Remove the fuel filler door from the vehicle.

Installation Procedure

    Object Number: 1482267 Size: SH
  1. Align the fuel filler door to the vehicle.

    2. Notice: Refer to Fastener Notice in the Preface section.

  2. Install the fuel filler door screws (1, 2).

    3. Tighten
    Tighten the screws in sequence to 10 N·m (89 lb in).

  3. Connect the fuel filler door interlock cable to the fuel filler door. Refer to Fuel Filler Door Innerlock Cable Replacement .

    4. Object Number: 1479949 Size: SH
  4. Install the fuel filler pocket (1). Refer to Fuel Tank Filler Pipe Housing Replacement .

    5. Object Number: 1479955 Size: SH
  5. Install the fuel filler cap (4) and tether (3).
  6. Close the fuel filler door (1).