GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2005 🢒 RELAY 🢒 Body 🢒 Doors 🢒 Rear Side Door Lower Roller Bracket Replacement

Removal Procedure

    Important: By removing the power sliding door (PSD) 15A fuse, the low current logic power for both the LH and RH power sliding door modules (PSDM) will be interrupted and both PSDs will be inoperative.

  1. If equipped with a power sliding door, disable the PSD system by removing the PSD 15A fuse from the instrument panel (I/P) fuse block.
  2. Remove the trim panel access plug.
  3. Mark the location of the sliding door lower roller bracket to the sliding door with a grease pencil.
  4. Support the sliding door.

    5. Object Number: 1480628 Size: SH
  5. Remove the sliding door lower roller bracket vertical bolts.
  6. Remove the sliding door lower roller bracket from the lower track.

Installation Procedure

    Object Number: 319983 Size: SH
  1. Install the sliding door lower roller bracket to the lower door bracket.

    2. Object Number: 1480628 Size: SH
  2. Align the sliding door lower roller bracket to the grease pencil marks on the sliding door.
  3. Install the sliding door lower roller bracket bolts.

    4. Tighten
    Tighten the lower roller bracket bolts, in sequence as shown, to 25 N·m (18 lb ft).

  4. Remove the support from the sliding door.
  5. Install the trim panel access plug.

    6. Important: By installing the 15A fuse, the low current logic power will be restored to both the LH and RH PSDMs and the PSDs will be operational. However, both PSDMs will have to learn the full open and full closed positions of the PSD. Refer to Rear Side Door Actuator Control Module Programming and Setup .

  6. If equipped with a power sliding door, enable the PSD system by installing the PSD 15A fuse into the I/P fuse block.
  7. Adjust the sliding door. Refer to Sliding Rear Side Door Adjustment .