GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2005 🢒 RELAY 🢒 Body 🢒 Doors 🢒 Rear Side Door Upper Roller Bracket Replacement

Removal Procedure
  1. Remove the sliding door garnish molding. Refer to Rear Side Door Garnish Molding Replacement .
  2. Remove the headliner trim finish molding. Refer to Headlining Trim Panel Molding Replacement in Interior Trim.
  3. Support the sliding door.

    4. Object Number: 1480571 Size: SH
  4. Mark the location of the sliding door upper roller bracket (1) to the door (2) with a grease pencil.
  5. Remove the sliding door upper roller bracket bolts.

    6. Object Number: 319976 Size: SH
  6. Remove the sliding door upper roller bracket from the front edge of the upper track.

Installation Procedure

    Object Number: 319976 Size: SH
  1. Install the sliding door upper roller bracket to the front edge of the upper track.

    2. Object Number: 1480571 Size: SH
  2. Align the sliding door upper roller bracket (1) to the grease pencil marks.

    3. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the sliding door upper roller bracket bolts.

    4. Tighten
    Tighten the sliding door upper roller bracket bolts, in sequence as shown, to 10 N·m (89 lb in).

  4. Remove the support from the sliding door.
  5. Adjust the sliding door, if needed. Refer to Sliding Rear Side Door Adjustment .
  6. Install the headliner trim finish molding. Refer to Headlining Trim Panel Molding Replacement in Interior Trim.
  7. Install the sliding door garnish molding. Refer to Rear Side Door Garnish Molding Replacement in Interior Trim.