GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2007 🢒 RELAY 🢒 Body Repair 🢒 Bolted Exterior Body Panels and Closures 🢒 Front Side Door Replacement

Removal Procedure
  1. Remove the front door trim panel. Refer to Front Side Door Trim Panel Replacement .
  2. Remove the front door water deflector. Refer to Front Side Door Water Deflector Replacement .
  3. Remove the front door conduit. Refer to Front Side Door Conduit Replacement .
  4. Remove the front door window belt inner sealing strip. Refer to Front Side Door Window Belt Inner Sealing Strip Replacement .
  5. Remove the front door window weatherstrip. Refer to Front Side Door Window Weatherstrip Replacement .
  6. Remove the front door window. Refer to Front Side Door Window Replacement .

    7. Object Number: 1482358 Size: SH
  7. Remove the outside rearview mirror (1). Refer to Rear Side Door Locator Replacement .

    8. Object Number: 1480545 Size: SH
  8. Remove the front door module (2). Refer to Front Door Module Replacement .

    9. Object Number: 1480535 Size: SH
  9. Remove the front door outside handle (5). Refer to Front Side Door Outside Handle Replacement .
  10. Remove the front door lock. Refer to Front Side Door Lock Replacement .
  11. Remove the front door window belt outer sealing strip. Refer to Front Side Door Window Belt Outer Sealing Strip Replacement .
  12. Remove the front door window run channel. Refer to Front Side Door Window Channel Replacement .
  13. Remove the front door molding.
  14. Remove the front door hinges. Refer to Front Side Door Hinge Replacement .

    15. Object Number: 533515 Size: SH
  15. With the aid of an assistant, remove the front door shell from the hinge pillar.

Installation Procedure

    Object Number: 533515 Size: SH
  1. With the aid of an assistant, position the front door to the body.
  2. Install the front door hinges. Refer to Front Side Door Hinge Replacement .
  3. Install the front door molding.
  4. Install the front door window run channel. Refer to Front Side Door Window Channel Replacement .
  5. Install the front door window belt outer sealing strip. Refer to Front Side Door Window Belt Outer Sealing Strip Replacement .
  6. Install the front door lock. Refer to Front Side Door Lock Replacement .

    7. Object Number: 1480535 Size: SH
  7. Install the front door outside handle (5). Refer to Front Side Door Outside Handle Replacement .

    8. Object Number: 1531780 Size: SH
  8. Install the front door module (1). Refer to Front Door Module Replacement .

    9. Object Number: 1482358 Size: SH
  9. Install the outside rearview mirror (1). Refer to Rear Side Door Locator Replacement .
  10. Install the front door window. Refer to Front Side Door Window Replacement .
  11. Install the front door window weatherstrip. Refer to Front Side Door Window Weatherstrip Replacement .

    12. Object Number: 1502968 Size: SH
  12. Install the front door window belt inner sealing strip (3). Refer to Front Side Door Window Belt Inner Sealing Strip Replacement .
  13. Install the front door conduit. Refer to Front Side Door Conduit Replacement .
  14. Install the front door water deflector. Refer to Front Side Door Water Deflector Replacement .
  15. Refer to front door trim panel. Refer to Front Side Door Trim Panel Replacement .
  16. Adjust the front door. Refer to Front Side Door Adjustment .