GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2007 🢒 RELAY 🢒 HVAC 🢒 Heating, Ventilation, and Air Conditioning 🢒 Floor Air Outlet Duct Replacement - Center

Removal Procedure

    Object Number: 1547645 Size: SH
  1. Remove the front seats. Refer to Front Seat Replacement - Bucket .
  2. Remove the door sill plates. Refer to Door Sill Plate Replacement .
  3. Remove the instrument panel (I/P) insulator panel. Refer to Instrument Panel Insulator Panel Replacement .
  4. Remove the cowl side panels. Refer to Cowl Side Trim Panel Replacement .
  5. Remove the center console front cover and side covers.
  6. Remove the floor duct (3) from the center floor duct (2).
  7. Remove the console reinforcement.
  8. Reposition the front of the carpet rearward.
  9. Remove the floor duct brace nuts (1).
  10. Remove the floor duct brace (2).
  11. Remove the center floor duct (2).

Installation Procedure

    Object Number: 1547645 Size: SH
  1. Install the center floor duct (2).
  2. Install the floor duct brace (2).

    3. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the floor duct brace nuts (1).

    4. Tighten
    Tighten the nuts to 10 N·m (89 lb in).

  4. Install the floor duct (3) to the center floor duct (2).
  5. Install the console reinforcement.
  6. Install the center console front cover and side covers.
  7. Position the front of the carpet forward.
  8. Install the front cowl panel. Refer to Cowl Side Trim Panel Replacement .
  9. Install the I/P insulators. Refer to Instrument Panel Insulator Panel Replacement .
  10. Install the door sill panels. Refer to Door Sill Plate Replacement .
  11. Install the front seats. Refer to Front Seat Replacement - Bucket .