GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2007 🢒 SKY 🢒 Suspension 🢒 Suspension General Diagnosis 🢒 Rack and Pinion Inner Tie Rod Replacement

Removal Procedure
  1. Remove the front tire and wheel assembly as needed. Refer to Tire and Wheel Removal and Installation .

    2. Important: After removing the boot, inspect the inner tie rod for evidence of corrosion or contamination. If none is evident, continue with the repair. If corrosion or contamination is evident, replace the steering gear.

  2. Remove the rack and pinion boot. Refer to Rack and Pinion Boot Replacement .

    3. Object Number: 470310 Size: SH
  3. Slide the shock dampener  (2) back onto the rack  (1).

    4. Important: Hold the steering rack while removing the inner tie rod by placing a wrench on the flats of the gear teeth.

  4. Remove the steering linkage inner tie rod (5) from the rack assembly (1) as follows:
    5. 4.1. Hold the gear by placing a wrench on the flats of the gear teeth (3).
    4.2. Place a wrench on the flats of the steering linkage inner tie rod housing (4).
    4.3. Rotate the steering linkage inner tie rod housing (4) counterclockwise until the steering linkage inner tie rod (5) separates from the rack.

    Object Number: 297389 Size: SH
  5. Remove the old LOCTITE® from the threads (2) of the rack (1) and the steering linkage inner tie rod (3).

Installation Procedure

    Object Number: 297389 Size: SH

    Important: Make sure the shock dampener is on the rack before installing the inner tie rod.

    The threads must be clean prior to the LOCTITE® application. Check the LOCTITE® (or equivalent) container for expiration date. Use only enough LOCTITE® to evenly coat the threads.

  1. Apply LOCTITE® 262 (or equivalent) to the steering linkage inner tie rod threads (2).
  2. Install the steering linkage inner tie rod (3) to the rack (1).

    3. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1673427 Size: SH
  3. Install a torque wrench (5) to the appropriate size crows foot to tighten the steering linkage inner tie rod (6) .

    4. Hold the flats of the gear teeth (3) while tightening the steering linkage inner tie rod housing (4) as shown.

    Tighten
    Tighten to 80 N·m (60 lb ft).

  4. Slide the shock dampener (2) over the steering linkage inner tie rod housing (4) until the front lip of the shock dampener bottoms out against the inner tie rod housing.
  5. Install the rack and pinion boot. Refer to Rack and Pinion Boot Replacement .
  6. Install the tire and wheel assembly to the vehicle. Refer to Tire and Wheel Removal and Installation .
  7. Adjust the front toe. Refer to Front Toe Adjustment .