Subject: | Intermittent Lack of Power and/or DTC P0326 (Replace Camshaft - P/N 21007289, If Necessary and Replace Knock Sensor - P/N 21025126) |
Models: | 1996 - 1997 Saturn S-Series vehicles equipped with SOHC engines (RPO L224) |
Some customers may comment about an intermittent lack of power on acceleration on vehicles equipped with SOHC (L24) engines. This condition is most likely to occur on a vehicle which has had a cylinder head replacement.
This condition may be caused by the knock sensor picking up noises within a certain frequency and during specific engine conditions that the PCM may incorrectly interpret as spark knock. The PCM will retard spark advance in an attempt to eliminate the perceived spark knock. If this reduction in spark advance is great enough, the driver will perceive a loss of power from the vehicle.
This condition can result from several different causes, however the two primary causes addressed by this bulletin are:
• | Noise occurring as the intake valve closes or momentarily bounces against the valve seat, and/or; |
• | Normal engine noises (not spark knock) which causes the PCM to unnecessarily retard spark timing. |
Refer to the procedure in this bulletin for corrective action.
• | LOW SPARK MODIFIER |
• | MID SPARK MODIFIER |
• | HIGH SPARK MODIFIER |
• | If any or all of the SPARK MODIFIERS increase above 6.0 and the lack of power is experienced process to next step. |
• | If none of the SPARK MODIFIERS shown any activity but the values stay in lower (below 4.0) range and are intermittent, the condition may not be corrected by the parts and procedures in this bulletin. Refer to additional diagnostic information (Low Refer to additional diagnostic information (Low Power, Spark Knock, or DTC P0326) in the appropriate model year Powertrain Controls service manual. |
• | If the four digits "7289" are not stamped into the end of the camshaft, the date code is before June 1, 1998 (A/B/C 6018), or the numbers cannot be determined, obtain and install a new camshaft P/N 21007289 and proceed to next step. (refer to "Camshaft - In - Vehicle" procedure in the SOHC Cylinder Head section of the appropriate model year Engine/Fuel/Air Intake/Exhaust service manual. |
• | If the four digits "7289" (last four digits of P/N 21007289) are stamped into the end of the camshaft and/or the heat treat date is on or after June 1, 1998 (A/B/C 6018) proceed to next step. |
21007289 | Camshaft |
21006560 | Camshaft Bearing Hole Plug |
21025126 | Knock Sensor |
21485277 | Threadlocker Loctite 242° |
21015248 | Gasket Asm - Valve Rocker Arm Cover |
To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System as follows: | |||
Case Type | Description | Labor Operation Code | Time |
VW | Inspect Camshaft Park Number and | Z4150 | 0.6 hrs |
Replace Knock Sensor | |||
ADD: | A. To Replace Camshaft | 3.1 | |
B. With P/S | 0.2 | ||
C. To Replace Rocker Cover Gasket if Necessary | 0.2 |
Important: The Loctite 242® must be claimed as a "material" using Net Item Code "M." Refer to the table below for the material required, material cost, quantity required, and material reimbursement amount.
Repair Location | Material Required | Retailer Material Cost | Quantity Required | Material Reimbursement Amount (30% Parts Allowance) |
Camshaft Rear Bearing Plug | Loctite 242® | $0.35 | 0.5 ML | $0.46 |