GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2001 🢒 SL 🢒 Body and Accessories 🢒 Body Rear End 🢒 Fuel Tank Filler Door Latch Replacement

Removal Procedure

    Object Number: 865664 Size: SH
  1. Open the compartment lid and remove the compartment side wall trim left side.
  2. Open the fuel filler door.
  3. Remove the latch retainer nut, releasing the fuel filler door release cable.
  4. Remove the rear wheelhouse screws and plastic retainers on the left half of the rear fascia and the lower left half of the rear fascia.
  5. From inside the rear compartment, disconnect the latch grommet from the structure at the rear wall of the rear compartment, and pull the latch into the rear compartment.
  6. Place the tip of a flat screwdriver under the tabs locking end of the fuel filler door release latch to release the cable.
  7. Remove the latch and the inner hardware.

Installation Procedure

    Object Number: 865664 Size: SH
  1. Install the latch and the inner hardware.
  2. Place the latch through the hole in the rear wall of the rear compartment. Push the grommet into place.
  3. Guide the latch around the rear quarter bracket and into the hole in the filler opening. Turn the latch 90 degrees to lock into place.
  4. Tighten the nut.
  5. Ensure the proper function of the fuel filler door release handle, the latch, and the door.
  6. Install the plastic fasteners to the rear fascia and install the bolts to the wheelhouse.
  7. Reposition the rear compartment carpet and close the rear compartment lid.