GM Service Manual Online
For 1990-2009 cars only

Clearance and Flushness Specifications Sedan


Object Number: 894155  Size: SH

Location

Clearance Gap

Flushness

1 - Front fascia to hood

5.0-7.0 mm (0.20-0.28 in)

--

2 - Front fascia to fender

1.0-3.0 mm (0.04-0.12 in

--

3 - Front fender to hood

3.0-5.0 mm (0.12-0.20 in)

--

4 - Front fender to door

5.0-7.0 mm (0.20-0.28 in)

0.0-1.5 mm (0.0-0.06 in)

5 - Front door to rocker

5.0-7.0 mm (0.20-0.28 in)

0.0-1.5 mm (0.0-0.06 in)

6 - Front door panel to rear door panel

5.5-7.5 mm (0.22-0.30 in)

0.0-1.5 mm (0.0-0.06 in)

7 - Windshield to roof

5.0-11.0 mm (0.20-0.43 in)

--

8 - Front door to rocker

5.0-7.0 mm (0.20-0.28 in)

0.0-1.5 mm (0.0-0.06 in)

9 - Rear door panel to quarter

5.5-7.5 mm (0.22-0.30 in)

--

10 - Fuel filler door to quarter

3.0-5.0 mm (0.12-0.20 in)

1.0 mm (0.04 in)

11 - Quarter to rear fascia

1.0-3.0 mm (0.04-0.12 in)

--

12 - Deck lid to quarter

6.0-10.0 mm (0.24-0.40)

--

13 - Deck lid to fascia

5.0-7.0 mm (0.20-0.28 in)

--

14 - Front door to rear door

5.0-7.0 mm (0.20-0.28 in)

--

15 - Roof to rear door

--

--

15 - Roof to back glass

No gap permissible

--

Clearance and Flushness Specifications Coupe


Object Number: 894112  Size: MF

Location

Clearance Gap

Flushness

1 -Roof panel to liftgate

6.5-9.5 mm (0.26-0.37 in)

0.0-2.0 mm (0.0-0.08 in)

2 - Liftgate quarter panel

6.5-9.5 mm (0.26-0.37 in)

-1.0 to +1.0 mm (-0.04 to +0.04 in)

3 - Fuel filler door to quarter

6.0-10.0 mm (0.24-0.40 in)

0.0-2.0 mm (0.0-0.08 in)

4 - Tail lamp to liftgate

6.0-10.0 mm (0.24-0.40 in)

0.0-2.0 mm (0.0-0.08 in)

5 - Liftgate to fascia

5.0-12.0 mm (0.20-0.47 in)

--

6 - Centerline liftgate to fascia

3.5-10.5 mm (0.14-0.41 in)

--

7 - Tail lamp to rear quarter

1.0-4.0 mm (0.04-0.16 in)

2.0-4.0 mm (0.08-0.16 in)

8 - Roof side center applique to rear quarter

2.0 mm (0.08 in)

--