GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 872300  Size: SH

    Caution: Ensure that the vehicle is properly supported and squarely positioned. To help avoid personal injury when a vehicle is on a hoist, provide additional support for the vehicle on the opposite end from which the components are being removed.

  1. Raise the vehicle.
  2. Drain the cooling system. Refer to Engine Coolant Check and Replacement .

  3. Object Number: 860042  Size: SH
  4. Remove the right front tire and wheel assembly.
  5. Remove the right upper wheelhouse panel.

  6. Object Number: 864711  Size: SH
  7. Remove the right wheelhouse side splash shield (left hand shown).

  8. Object Number: 873572  Size: SH

    Important: Installation of the wood block prior to the upper engine torque axis mount removal allows the mount to be easily installed without lifting or jacking the powertrain.

  9. Place a 25 mm x 25 mm x 51 mm (1 in x 1 in x 2 in) long block of wood (1) between the torque strut and cradle.

  10. Object Number: 872935  Size: SH

    Caution: To prevent personal injury, do not stand under a heater core outlet when removing the hose because some coolant will leak out after the hose is removed.

  11. Move the heater outlet clamp and hose from the heater core outlet pipe.
  12. Lower the vehicle.

  13. Object Number: 872229  Size: SH
  14. Remove the three engine mount to front cover nuts and two engine mount to midrail bracket nuts. Allow the powertrain to rest on the block of wood.
  15. Remove the mount.

  16. Object Number: 861112  Size: SH
  17. Raise the vehicle.
  18. Remove the four bracket to midrail bolts from the engine side of the bracket and the three bracket to midrail bolts from the wheelhouse side of the bracket.
  19. Remove the bracket.

  20. Object Number: 876914  Size: SH
  21. Open the fuel vapor line clamps holding the heater return line.
  22. Remove the fuel vapor line clip from the stud.
  23. Lower the vehicle.

  24. Object Number: 876906  Size: SH
  25. Remove the remaining clamp and clip from the midrail.
  26. Remove the washer bottle bolt and move the washer bottle aside.
  27. Remove the hoses from the coolant surge tank and the heater return pipe.

  28. Object Number: 873127  Size: SH
  29. Remove the heater return pipe from the vehicle.

Installation Procedure


    Object Number: 876910  Size: SH
  1. Transfer the hose clamp to the new return pipe.
  2. Install the heater return pipe behind the engine and into position at the coolant recovery reservoir.
  3. Raise the vehicle.
  4. Position the pipe in front of the dash clamps and clips on the studs. Close all clamps.

  5. Object Number: 872938  Size: SH
  6. Install the hose to the heater core outlet. Position the clamp at 6 o'clock.

  7. Object Number: 873126  Size: SH
  8. Lower the vehicle.
  9. Position the pipe in the mid-rail clamp and close.
  10. Install the hoses and clamps to the bottle and pipe. Position the clamps at 3 o'clock.
  11. Notice: Refer to Fastener Notice in the Preface section.

  12. Install the washer bottle and bolt.
  13. Tighten
    Tighten the washer bottle attachment bolts to 4 N·m (35 lb in).


    Object Number: 861112  Size: SH
  14. Install the midrail bracket.
  15. Raise the vehicle.
  16. Hand start all the midrail bracket bolts.
  17. Tighten and torque all of the bolts.
  18. Tighten
    Tighten the midrail bracket bolts to 30 N·m (22 lb ft).


    Object Number: 872229  Size: SH
  19. Lower the vehicle.
  20. Notice: To prevent engine front cover and mount damage, the three engine mount to engine front cover nuts must be tightened down uniformly.

  21. Install the two engine mount to the midrail bracket nuts first.
  22. Install the three engine mount to the engine front cover nuts.
  23. Remove the block of wood from under the torque strut after the upper mount assembly is installed.
  24. Tighten

        • Tighten the engine mount to front cover nuts to 50 N·m (37 lb ft).
        • Tighten the engine mount to midrail bracket nuts to 50 N·m (37 lb ft).

    Object Number: 860042  Size: SH
  25. Raise the vehicle.
  26. Install the upper wheelhouse panel.

  27. Object Number: 864711  Size: SH
  28. Install the wheelhouse side splash shield (left hand shown).
  29. Install the tire and wheel assembly.
  30. Tighten
    Tighten the wheel nuts to 140 N·m (103 lb ft).

  31. Close the radiator drain valve and install the engine block drain.

  32. Object Number: 872298  Size: SH
  33. Lower the vehicle.
  34. Fill the cooling system and leak check. Refer to Engine Coolant Check and Replacement .
  35. Install and tighten the coolant surge tank cap.