Tools Required

Notice: The axle shaft deflector ring is designed to aid the transaxle seal from dirt and water intrusion. Deflector rings are installed on left and intermediate axle shafts, and rotate around the third lip of the transaxle seals. Improperly installed deflector rings may cause premature failure of transaxle seals, deflector rings, and axle shafts. Special tools J44280-1 and J44280-2 are required to properly install the deflector rings.

Important: If an axle shaft deflector ring is removed, a new deflector ring must be installed. Do not re-use axle shaft deflector rings that have been previously installed. If an axle shaft deflector ring is damaged, it should be replaced. Do not attempt to repair damaged deflector rings.

1. Remove the intermediate shaft. Refer to Intermediate Shaft Replacement .

Notice: Do not damage the smooth portion of the axle shaft assembly. The transaxle seal rides upon the smooth portion. If damaged, a leak can occur.

2. Clamp the intermediate shaft assembly in a vice. Use soft metal or wood between vice jaws to protect the shaft.



3. Remove the intermediate shaft deflector ring by prying the intermediate shaft deflector ring off with a screwdriver, or gently tap the intermediate shaft deflector ring off with a mallet.
4. Discard the intermediate shaft deflector ring. A new intermediate shaft deflector ring will be required for installation.

1. Inspect the axle shaft for damage, repair as necessary.
2. Thoroughly clean the area that the deflector ring is to be installed upon.



3. Slide the deflector ring onto the intermediate axle shaft by hand, this should not require excessive force.

Important: Ensure to notice which direction the deflector ring is installed. The cupped end of deflector ring should face towards the transaxle seal.

4. Use special tool J44280-1 to install the deflector ring to the required distance. Special tool J44280-1 will bottom out against the top of the axle shaft once the deflector ring is in the proper location.




Notice: The required distance from the top of the intermediate axle shaft to the bottom of the deflector ring cup is 74.30 mm (3.0 in.). If special tool J44280-1 is not used, damage may result to the transaxle seal, deflector ring, or axle shaft.




5. Install the intermediate axle shaft assembly into the vehicle. Refer to Intermediate Shaft Replacement . Left axle shaft shown, intermediate axle shaft is similar.