GM Service Manual Online
For 1990-2009 cars only

Most A/C system problems can be detected by a thorough visual and physical inspection of the system and its components.


Object Number: 860205  Size: SH
  1. Check the air inlet duct, lower air deflector, condenser to radiator seal, and rear hood seal for missing or damaged parts.
  2. Important: The importance of this check cannot be stressed enough because proper heating and cooling depends upon adequate front air flow.

  3. Check the outer surfaces of the radiator and condenser cores, to be sure the air flow is not blocked by dirt, leaves, or other foreign material.

  4. Object Number: 862253  Size: SH
  5. Check for kinks in the hoses and lines. Also check for refrigerant leaks using an electronic leak detector.
  6. Check for a worn/loose drive belt or malfunctioning belt tensioner.
  7. Check the blower motor operation at all four speeds.
  8. With the blower on high, check for equal distribution of air out of all the outlets.

  9. Object Number: 861969  Size: SH
  10. Check the operation of the control mode knob and the distribution of air from the designated outlets.
  11. Depress the recirc button with the blower on high. A noticeable increase in air flow and sound should occur. The indicator should light. The recirc function will not work if it is in the defrost position.
  12. Start the engine and run until it is up to operating temperature.
  13. Check the operation of the temperature control knob and the air outlet temperature from hot to cold.

  14. Object Number: 861383  Size: SH
  15. Depress the A/C button. The indicator should light. Check the compressor for clutch engagement, slippage, or noise.
  16. Check the electric cooling fan operation with the A/C On.
  17. Turn off the A/C. The compressor clutch should disengage.
  18. If any problem is found in any of the previous steps, go to the complaint condition cause charts.