- Note the amount and location of the spot welds.
- Remove the sealer and drill spot welds from:
| 2.1. | The panel assembly rear compartment front |
| 2.2. | The rail assembly rear compartment rear |
| 2.3. | The panel assembly rocker inner |
| 2.4. | The rail assembly rear compartment longitudinal |
| 2.5. | The panel assembly quarter inner lower rear |
| 2.6. | The panel assembly rear side door ring outer |
| 2.7. | The panel assembly rear seat to back window - Sedan |
- Clean all of the weld seams with a wire brush, prime, and seal all repair
areas.
- Apply a permanent underbody sealant.
Important: Ensure that proper corrosion protection processes are used on all repair areas.
- Prime with a 2-part catalyzed primer.
- Apply sealers and corrosion protection materials according to the information
in the Body Paint section of this service manual or the paint manufacturer's recommendations.
- Clean the surface for welding and grind the primer off of the new part
at the connecting points. Apply 3M® Weld-Thru Coating P/N 05913, or equivalent,
to all areas to be welded.
Important: For the wagon, it will be necessary to install the rear trim attach brackets.
- Measure and align the panel assembly quarter inner rear. Clamp into place.
- Use a MIG to plug the weld.
