Windshield Side Outer Replacement Sedan/Wagon

1. Note the amount and location of the spot welds.
2. Drill spot welds from:

2.1.	The front windshield side outer

2.2.	The front body hinge pillar

3. Clean all of the weld seams with a wire brush, prime, and seal all repair areas.
4. Apply a permanent underbody sealant.

Important: Ensure that proper corrosion protection processes are used on all repair areas.

5. Prime with a 2-part catalyzed primer.
6. Apply sealers and corrosion protection materials according to the information in the Body Paint section of this service manual or the paint manufacturer's recommendations.
7. Clean the surface for welding and grind the primer off of the new part at the connecting points. Apply 3M® Weld-Thru Coating, P/N 05913, or equivalent, to all areas to be welded.
8. Measure and align the windshield side outer. Clamp into place.
9. Use a MIG to plug the weld.

Windshield Side Outer Replacement Coupe

1. Note the amount and location of the spot welds.
2. Drill spot welds from:

2.1.	The front windshield side outer

2.2.	The front body hinge pillar

3. Clean all of the weld seams with a wire brush, prime, and seal all repair areas.
4. Apply a permanent underbody sealant.

Important: Ensure that proper corrosion protection processes are used on all repair areas.

5. Prime with a 2-part catalyzed primer.
6. Apply sealers and corrosion protection materials according to the information in the Body Paint section of this service manual or the paint manufacturer's recommendations.
7. Clean the surface for welding and grind the primer off of the new part at the connecting points. Apply 3M® Weld-Thru Coating, P/N 05913, or equivalent, to all areas to be welded.
8. Measure and align the windshield side outer. Clamp into place.
9. Use a MIG to plug the weld.